Related Manuals for Alfa IN PEGAS 160 PLASMA
Summary of Contents for Alfa IN PEGAS 160 PLASMA
- Page 1 PLASMA CUTTING MACHINE PEGAS 160 PLASMA OPERATING MANUAL ALFA IN a.s © www.alfain.eu PEGAS 160 PLASMA MANUAL EN 1...
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Page 2: Table Of Contents
CONNECTION TO THE CENTRAL AIR DISTRIBUTION ....15 OPTIONAL AIR FILTERS ..............15 CUTTING ..................16 IMPORTANT RULES ............... 17 SOURCES OF POOR QUALITY CUTS ..........18 MAINTENANCE ..................19 STATEMENT OF WARRANTY .............. 20 10. DISPOSAL ..................... 20 ALFA IN a.s © www.alfain.eu3... -
Page 3: Introduction
3/21 INTRODUCTION Congratulations on your new ALFA IN product. We are proud to have you as our customer and will strive to provide you with the best service and reliability in the industry. This Operating Manual has been designed to instruct you on the correct use and operation of your ALFA IN product. -
Page 4: Safety Instructions And Warnings
The kinds of fumes and gases from the plasma arc depend on the kind of metal being used, coatings on the metal, and the different processes. You must be very careful when cutting or welding any metals which may contain ALFA IN a.s © www.alfain.eu3... - Page 5 In our generator this voltage is 350V. The maximum open-circuit voltage of the plasma machines is established by national and international standards (EN 60974-1) depending on the type ALFA IN a.s © www.alfain.eu3...
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Page 6: Electromagnetic Compatibility (Emc)
2. The operator is responsible for the installation and use of the cutting machine. If there should be any fault in operations of other systems located in the immediate vicinity of the generator, we recommend suspending ALFA IN a.s © www.alfain.eu3... -
Page 7: Protective Uttilities
It is necessary to ensure that no impurities, especially metal particles, are not drawn into the machine. 5. Cutting machine in terms of interference suppression is intended primarily for industrial premises. In the case of use of other areas may be need for ALFA IN a.s © www.alfain.eu3... -
Page 8: Technical Data
Air consumption l/min Arc ignition Current regulation continuous Insulation class Protection IP 21 S Standards EN 60974-1 Dimensions (w x l (with and without Pressure 345 x 780 (795) x 632 regulator) x h) 56,5 Weight ALFA IN a.s © www.alfain.eu3... -
Page 9: Operator Controls
9/21 OPERATOR CONTROLS FRONT AND REAR PANELS Fig. 1 PEGAS 160 PLASMA without the cooling unit Fig. 2 PEGAS 160 PLASMA with the cooling unit Switch for setting the pneumatic system. Middle position – machine is in the cutting mode. -
Page 10: Accessories
Fuse holder Main switch - Cooling Cooling switch - AUTO / MANUAL Cooling liquid tank cup Work leads with the plagues ACCESSORIES PART OF DELIVERY Code Description 5.0256 PEGAS 160 PLASMA 5365 Torch LT-150 6m Hand ALFA IN a.s © www.alfain.eu3... -
Page 11: On Request
5481 Circle Cutting Attachment 5482 Cutting Guide 5302 Air filter AT 1000 5303 Air Filter cartridge AT 1000 5304 Set for filter AT 1000 to P 100-160 Plasma S777a Welding Helmet ALFA IN S777a Black ALFA IN a.s © www.alfain.eu3... - Page 12 12/21 Fig. 3 Torch LT-150 6m Hand ALFA IN a.s © www.alfain.eu3...
- Page 13 Recommended starting kit for the Torch: Pos. Item No Description Quantity 5538 Starting Kit for LT-150 PEGAS 5374 Diffusor LT-150 5375 Electrode LT-150 5376 Swirl Ring LT-150 5377 Tip long life 1.1 LT-150 5378 Tip long life 1.35 LT-150 ALFA IN a.s © www.alfain.eu3...
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Page 14: Getting Started
A13 and manometer A12 to 6 bars. 8. Connect the work lead cable to the material being cut and to the connector A11. 9. Check up the input air pressure (min 5 bar, max 8,5 bar) and make a ALFA IN a.s © www.alfain.eu3... -
Page 15: Requirements For Source Of Compressed Air
4. Install an additional filter and moisture trap as close to the cutting machines as possible. OPTIONAL AIR FILTERS To achieve high quality cutting and to avoid serious disturbances to the torch it is highly advised to include the air filter. ALFA IN a.s © www.alfain.eu3... -
Page 16: Cutting
5. Plasma cutting may be done in all possible positions (vertically, horizontally, overhead, vertical ascending and descending), but as far as possible choose primarily horizontal cut. In other positions the operator is increasingly threatened by flying drops of molten material. ALFA IN a.s © www.alfain.eu3... -
Page 17: Important Rules
Using filters and separators built on PEGAS 160 PLASMA as the sole treatment stage air is totally inadequate. In cases where the compressor sucks air of high humidity, resulting in the need for frequent draining of the pressure tank, it is necessary to include in the inlet one more effective as a dirt separator third stage. -
Page 18: Sources Of Poor Quality Cuts
8. Unplug the machine from the mains before any intervention inside the machine. 9. PEGAS 160 PLASMA may not be directly connected to the pressure of higher than 8.5 Mpa or to pressurized cylinders! Connection to such resources is only possible through a suitable pressure reducing valve, which is tested on the corresponding input pressure and flow. -
Page 19: Maintenance
6. Troubleshooting and repairing of PEGAS equipment should only be carried out only by suitably qualified or competent person. 7. A ‘competent person’ must be a person who has acquired through training, qualification or experience, or a combination of them, the knowledge and ALFA IN a.s © www.alfain.eu3... -
Page 20: Statement Of Warranty
3. ALFA IN will repair or replace, at its discretion, any warranted parts or components that fail due to defects in material or workmanship within the warranty period. - Page 21 21/21 implementation in accordance with national law, electric tools that have reached the end of their service life must be collected separately and returned to an environmentally compatible recycling facility. ALFA IN a.s © www.alfain.eu3...
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