Related Manuals for VERDER Carbolite Gero CSR
Summary of Contents for VERDER Carbolite Gero CSR
- Page 1 Installation and Operation Instructions Coke Strength after Reaction Tumbler - Model: CSR MEN-CSR-IO (09-08-2021)
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Page 2: Table Of Contents
Contents This manual is for guidance on the use of the Carbolite Gero product specified on the front cover. This manual should be read thoroughly before unpacking and using the furnace or oven. The model details and serial number are shown on the back of this manual. - Page 3 10.3 Unloading the Tumbler 10.4 Operating Cycle 11.0 Maintenance 11.1 General Maintenance 11.2 Maintenance Schedule 11.3 Cleaning 11.4 After-Sales Service 11.5 Recommended Spare Parts and Spare Parts Kit 12.0 Decommissioning, Storage and Disposal 12.1 Decommissioning 12.2 Storage (Long Term) 12.3 Disposal...
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Page 4: Introduction
1.0 Introduction Scope and Purpose This product is intended to be used within a laboratory or industrial environment to test the strength of coke after reaction. It is designed to meet the requirements of the Standard Test Method for Coke Strength After Reduction (ASTM D5341-19/D5341M-19 and ISO 18894-2018). - Page 5 The customer must provide an adequate ventilation and fume extraction system to manage any fumes given off by materials during processing The customer is responsible for providing and maintaining the connections for the electrical power supply. The furnace should not be operated until all required supplies are connected.
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Page 6: Prerequisites To Use
1.2 Prerequisites to Use Prior to the commissioning and use of this product, all personnel involved in its installation, operation and maintenance must be deemed competent and have: Read and understood the information contained within this manual Received the relevant training with regard to safety and operation of the product Been provided with the appropriate PPE (Personal Protective Equipment) required for the safe operation of this product Note: The customer is responsible for ensuring that all of the above conditions are... -
Page 7: Safety
2.0 Safety Symbols and Warnings Note: Observe and take the appropriate precautions if any of the following warning symbols are displayed on this product or in your working environment. Refer to the instruction Disconnect the product manual before from the power supply operating or before performing any maintaining the... -
Page 8: Operator Safety
WARNING: DANGER: Adequate ventilation Suspended loads! required! CAUTION: ROTATING DANGER: EQUIPMENT Risk of crushing injury! DANGER: Any action noted beside Explosive materials / this symbol is strictly atmosphere! forbidden! DO NOT dispose! DO NOT use this Recycle according to product to cook or heat WEEE Regulation food or beverages! guidelines! -
Page 9: Risk Prevention And Mitigating Residual Risks
2.3 Risk Prevention and Mitigating Residual Risks Risk Prevention Measures Wear appropriate PPE e.g. heat resistant gloves Do not place any objects on top of the product Ensure the product is sited on a non-flammable sur- Surface face, and that all adjacent surfaces are also non-flam- mable Ventilation Only operate in a well ventilated area... -
Page 10: Product Overview
3.0 Product Overview Product Rating Label The product rating label is located on the side of the product control box. Note: The image below is an example and does not reflect the product(s) covered by this manual. UKCA Mark Carbolite Gero address and website CE Mark Country of Origin Product Model... -
Page 11: Part Identification
3.2 Part Identification Note: Some models may have additional options and features that are not represented by the following images. Safety Guard Rotary System Control Panel Clips Removable Tumbler... -
Page 12: Specifications
4.0 Specifications Tumbler External Dimensions (closed): 305 x 115 x 370 Height x Width x Length (between doors) (mm) External Dimensions (open): 1750 x 800 x 700 Height x Width x Depth (mm) Rotation Speed (rpm) Note: Please refer to the separate product documentation pack for additional specifications relevant to your product. -
Page 13: Electrical Specifications
5.0 Electrical Specifications This equipment MUST be earthed! Fuses and Power Settings Please refer to the supplementary electrical information in the product document pack provided with this product. Operating / Storage Environment The products covered by this manual contain electrical parts and should be stored and used in indoor conditions as follows: Temperature: 5°C - 40°C... -
Page 14: Options And Accessories
6.0 Options and Accessories Note: Any additional equipment to be used with this product should be supplied by Carbolite Gero. Accessories from third-party sources are not designed to Carbolite Gero's specifications and may result in poor performance, damage to equipment or dangerous working conditions. -
Page 15: Installation
7.0 Installation Manual Handling Refer to section 4.0 of this manual for product dimensions. Mechanical lifting equipment may be necessary! Consult personnel responsible for health and safety before attempting to move this product! It is the responsibility of the customer to provide any mechanical lifting aids, such as pallet trucks, forklifts or cranes, and to ensure that all operators of such equipment are fully trained and qualified. -
Page 16: Siting And Setting Up
Siting and Setting Up Use the manual handling method recommended by your health and safety officer to place the product on a level, stable surface that is not prone to vibration or movement. The surface upon which the product is placed must be of a height suitable to allow the operator to easily and safely use the equipment. -
Page 17: Installing The Tumbler Vessel
7.4 Installing the Tumbler Vessel Use the manual handling method recommended by your health and safety officer when handling the tumbler vessel. To install the vessel into the tumbler unit: Open the safety guard, then carefully slide the tumbler vessel into the holding ring on the rotary system, ensuring that the lid of the vessel is facing upwards. -
Page 18: Electrical Connections
7.5 Electrical Connections For products supplied without pre-fitted plugs, it is recommended that all electrical connections are carried out by a qualified electrician. The product covered by this manual normally requires a single phase A.C. supply, which may be "Live to Neutral non-reversible", "Live to Neutral reversible" or "Live to Live". -
Page 19: Controller
Controller Please refer to the separate controller manual(s) provided. -
Page 20: Commissioning
Commissioning Note: This equipment should not be put into use until it has been commissioned by a competent person in accordance with the instructions contained within this manual, and any local regulations. Carbolite Gero offer an installation and commissioning service. Please contact Carbolite Gero Service for details. Pre-Commissioning When the product is cold and disconnected from the power Checked by:... -
Page 21: Commissioning - Initial Function Checks
Commissioning - Initial Function Checks When the product has been connected to the mains electrical Checked supply, check the following: Check that when turned to the ON position, the Power Switch instrumentation on the control cabinet illuminates. Check that the power to the rotation system is switched Safety Switch off when the guard is opened. -
Page 22: Operation
10.0 Operation 10.1 Safe Operation Refer to the "Safety" section of this manual for details on ensuring operator safety. 10.2 Loading the Tumbler Undo the two clips holding securing the safety guard in place, then lift the guard up to gain access to the tumbler vessel. - Page 23 Load the sample into the tumbler vessel. Replace the lid and secure it in place with the three clips. Close the safety guard and secure it in place with the two clips.
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Page 24: Unloading The Tumbler
10.3 Unloading the Tumbler Undo the two clips holding securing the safety guard in place, then lift the guard up to gain access to the tumbler vessel. Undo the three clips securing the tumbler vessel to the rotation system. Carefully remove the tumbler vessel from the unit. - Page 25 Undo the three clips securing the lid of the tumbler vessel, then remove the lid. Pour your sample into an appropriate receptacle.
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Page 26: Operating Cycle
10.4 Operating Cycle Note: The customer is responsible for conducting their own risk assessment prior to operating this product. Note: Ensure that all pre-commissioning and commissioning checks have been performed before proceeding with normal operation of this product. Please refer to section 9.0 for a list of recommended checks. Note: Always ensure that the operator is wearing the appropriate PPE when operating this product. -
Page 27: Maintenance
11.0 Maintenance 11.1 General Maintenance Preventive rather than reactive maintenance is recommended. The type and frequency depends on the product use; the following are recommended. 11.2 Maintenance Schedule CUSTOMER QUALIFIED PERSONNEL DANGER! ELECTRIC SHOCK. Risk of fatal injury. Only electrically qualified personnel should attempt these maintenance procedures. -
Page 28: Cleaning
11.3 Cleaning Note: Disconnect the product from the electrical supply before carrying out any maintenance procedures. With the product switched off, cold, and electrically isolated from the mains, wipe over surfaces using a damp cloth, wrung almost dry. DO NOT use solvents. If necessary, vacuum out the inside of the product to remove any dust or minor debris and dispose of any material removed, in accordance with local regulations, at an approved disposal facility. -
Page 29: Decommissioning, Storage And Disposal
12.0 Decommissioning, Storage and Disposal 12.1 Decommissioning 1. Isolate the product from the power supply 2. Allow the product to cool to room temperature 3. Disconnect the product from the power supply 4. Disconnect all additional equipment and external connections 12.2 Storage (Long Term) Store in a cool, dry place. - Page 31 Notes Service Record Engineer Name Date Record of Work...
- Page 32 The products covered in this manual are only a small part of the wide range of ovens, chamber furnaces and tube furnaces manufactured by Carbolite Gero for laboratory and industrial use. For further details of our standard or custom built products please contact us at the address below, or ask your nearest stockist.
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