Related Manuals for BUSCH PANDA WZ 2400 A
Summary of Contents for BUSCH PANDA WZ 2400 A
- Page 1 Instruction Manual PANDA Vacuum Booster WZ 2400 A Ateliers Busch S.A. Zone industrielle, 2906 Chevenez Switzerland 0870203784/-0001_en / Original instructions / Modifications reserved 01/04/2021...
-
Page 2: Table Of Contents
Table of Contents Table of Contents 1 Safety ............................3 2 Product Description ........................4 2.1 Operating Principle ......................5 2.2 Application........................5 2.3 Standard Features ......................6 2.3.1 Water Cooling ....................... 6 2.3.2 Temperature Switch ....................6 3 Transport ..........................6 4 Storage .............................7 5 Installation..........................7 5.1 Installation Conditions ...................... -
Page 3: Safety
Safety Prior to handling the machine, this instruction manual should be read and understood. If anything needs to be clarified, please contact your Busch representative. Read this manual carefully before use and keep for future reference. This instruction manual remains valid as long as the customer does not change anything on the product. -
Page 4: Product Description
2 | Product Description Product Description OUT2 ODP, MP ODP, MP Barrier gas connection Bypass valve Cooling water inlet Cooling water outlet Eye bolt Suction connection Magnetic plug Motor terminal box Nameplate Oil drain plug Oil fill plug Oil sight glass Discharge connection OUT2 Lateral discharge connection (Optional) -
Page 5: Operating Principle
Conveying of other media leads to an increased thermal and/or mechanical load on the machine and is permissible only after a consultation with Busch. The machine is intended for the placement in a non-potentially explosive environment. The vacuum booster is used in combination with a backing pump in vacuum system. -
Page 6: Standard Features
- Cast iron - Steel - Aluminium - Epoxy resin - Fluoroelastomer (FKM/FPM) • In doubt, please contact your Busch representative. 2.3 Standard Features 2.3.1 Water Cooling The machine is driven by a water-cooled motor. 2.3.2 Temperature Switch The temperature switch monitors the oil temperature of the machine. -
Page 7: Storage
• Make sure that the environment of the machine is not potentially explosive. • Make sure that the ambient conditions comply with the Technical Data [► 25]. • Make sure to use a suitable backing pump, if necessary seek advice from your Busch representative •... -
Page 8: Connecting Lines / Pipes
In case of long connection lines it is advisable to use larger line sizes in order to avoid a loss of efficiency. Seek advice from your Busch representative. 5.2.1 Gas Flow Variants The machine can be installed in different ways:... -
Page 9: Suction Connection
Installation | 5 5.2.2 Suction Connection WARNING Unprotected suction connection. Risk of severe injury! • Do not put hand or fingers in the suction connection. NOTICE Ingress of foreign objects or liquids. Risk of damage to the machine! If the inlet gas contains dust or other foreign solid particles: •... - Page 10 5 | Installation • To reduce the maintenance effort and ensure a long product lifetime we recommend the following cooling water quality: Hardness mg/l (ppm) < 90 Properties Clean & clear PH value 7 ... 8 Particle size µm < 200 Chloride mg/l <...
-
Page 11: Filling Oil
Risk of premature failure! Loss of efficiency! • Only use an oil type which has previously been approved and recommended by Busch. For oil type and oil capacity see Technical Data [► 25] and Oil [► 26]. Oil filling at the motor side... -
Page 12: Electrical Connection
__ / __ / ____ Oil type see nameplate Change interval see instruction manual If there is no sticker (part no. 0565 568 959) on the machine: • Order it from your Busch representative. 5.4 Electrical Connection DANGER Live wires. Risk of electrical shock. -
Page 13: Wiring Diagram Three-Phase Motor
Installation | 5 • Make sure that the motor of the machine will not be affected by electric or electro- magnetic disturbance from the mains; if necessary seek advice from Busch. • Connect the protective earth conductor. • Electrically connect the motor. -
Page 14: Electrical Connection Of The Monitoring Devices
Star connection (high voltage): 5.5 Electrical Connection of the Monitoring Devices NOTE In order to prevent potential nuisance alarms, Busch recommends that the control system is configured with a time delay of at least 20 seconds. 5.5.1 Wiring Diagram Temperature Switch AC (cosφ=1): U = 250 V ;... -
Page 15: Compression Chamber Flushing
6.1 Compression Chamber Flushing Depending on the process type (very demanding application), flushing through the com- pression chamber (cylinder + lobes) might need to be performed. Seek advice from your Busch representative. NOTICE Flushing without barrier gas. Risk of damage to the machine! •... -
Page 16: Maintenance
7 | Maintenance Process flow inlet (IN) 2x Barrier gas connection (BGC) 2x Barrier gas connection (BGC) Process flow outlet (OUT) Connection size: – 4 x G3/8 (BGC) Barrier gas requirements: Gas type Dry nitrogen, air or other suitable gas Gas temperature °C 0 ... -
Page 17: Maintenance Schedule
Risk of injuries! Risk of premature failure and loss of efficiency! • Respect the maintenance intervals or ask your Busch representative for service. • Shut down the machine and lock against inadvertent start up. • Turn off the water supply. -
Page 18: Oil Colour Inspection
If the oil becomes dark or looks different from the initial colour: • Change the oil immediately, see Oil Change [► 18]. You can consult your Busch representative in order to find out why this colour change has occurred. 7.4 Oil Change NOTICE Use of an inappropriate oil. - Page 19 Maintenance | 7 Oil draining at the motor side Cleaning cloth Magnetic plug Magnetic plug Drain pan Oil draining at the gear side Magnetic plug Drain pan Cleaning cloth 0870203784_WZ2400A_-0001_IM_en 19 / 28...
- Page 20 7 | Maintenance For oil type and oil capacity see Technical Data [► 25] and Oil [► 26]. Oil filling at the motor side Check oil level Oil filling at the gear side Check oil level When the oil filling is achieved: •...
-
Page 21: Overhaul
• Decontaminate the machine as much as possible and state the contamination status in a ‘Declaration of Contamination’. Busch will only accept machines that come with a completely filled in and legally binding signed ‘Declaration of Contamination’ (form downloadable from www.buschvacuum.com). -
Page 22: Dismantling And Disposal
• The exclusive use of Busch genuine spare parts and consumables is recommended for the correct functioning of the machine and to validate the warranty. There is no standard spare parts kits available for this product, if you require Busch gen- uine parts: •... - Page 23 Busch). Solid foreign matter has • Remove the solid foreign entered the machine. matter or repair the ma- chine (contact Busch). • Equip the machine with a mesh screen at the suc- tion connection. The temperature switch (TS) • Let the machine cool reached the switch point.
- Page 24 Oil Change [► 18]. The machine runs too hot. • See problem "The ma- chine runs too hot". For the solution of problems not mentioned in the troubleshooting chart contact your Busch representative. 24 / 28 0870203784_WZ2400A_-0001_IM_en...
-
Page 25: Technical Data
Technical Data | 12 12 Technical Data WZ 2400 A Nominal pumping speed m³/h 2120 / 2540 (50Hz / 60Hz) Nominal motor rating 5.5 / 6.6 (50Hz / 60Hz) Nominal motor speed 3000 / 3600 (50Hz / 60Hz) Nominal motor current 21.0 / 20.5 / 25.0 (delta connection) (50Hz) (200 / 230 / 255 V) -
Page 26: Maximum Permissible Differential Pressures
13 | Maximum Permissible Differential Pressures 13 Maximum Permissible Differential Pressures WZ 2400 A 50 Hz 60 Hz Blower nominal suction ca- 2120 2540 pacity Backing pump nominal suc- ≥ 400 ≥ 200 ≤ 200 ≥ 480 ≥ 240 ≤ 240 tion capacity Delta P max. -
Page 27: Eu Declaration Of Conformity
This Declaration of Conformity and the CE-mark affixed to the nameplate are valid for the machine within the Busch scope of delivery. This Declaration of Conformity is issued under the sole responsibility of the manufacturer. When this machine is integrated into a superordinate machinery the manufacturer of the superordinate machinery (this can be the operating company, too) must conduct the conformity assessment process for the superordinate machine or plant, issue the Declaration of Conformity for it and affix the CE-mark. - Page 28 Chile Israel Portugal United Arab Emirates info@busch.cl service_sales@busch.co.il busch@busch.pt sales@busch.ae China Italy Romania United Kingdom info@busch-china.com info@busch.it office@buschromania.ro sales@busch.co.uk Colombia Japan Russia info@buschvacuum.co info@busch.co.jp info@busch.ru info@buschusa.com Czech Republic Korea Singapore info@buschvacuum.cz busch@busch.co.kr sales@busch.com.sg www.buschvacuum.com 0870203784/-0001_en / © Ateliers Busch S.A.