BUSCH PANDA WV 1200 A Instruction Manual

BUSCH PANDA WV 1200 A Instruction Manual

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Instruction Manual
PANDA
Vacuum Booster
WV 1200 A, WV 1800 A, WV 2400 A
0870572562/A0005_en / Original instructions / Modifications reserved
15/06/2021

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Summary of Contents for BUSCH PANDA WV 1200 A

  • Page 1 Instruction Manual PANDA Vacuum Booster WV 1200 A, WV 1800 A, WV 2400 A 0870572562/A0005_en / Original instructions / Modifications reserved 15/06/2021...
  • Page 2: Table Of Contents

    Table of Contents Table of Contents 1 Safety ............................3 2 Product Description ........................4 2.1 Operating Principle ......................5 2.2 Application........................5 2.3 Shaft Sealing Variants....................... 6 2.3.1 Mechanical Seal..................... 6 2.3.2 Lip Seals (Optional) ....................6 3 Transport ..........................6 4 Storage .............................7 5 Installation..........................7 5.1 Installation Conditions ......................
  • Page 3: Safety

    Safety Prior to handling the machine, this instruction manual should be read and understood. If anything needs to be clarified, please contact your Busch representative. Read this manual carefully before use and keep for future reference. This instruction manual remains valid as long as the customer does not change anything on the product.
  • Page 4: Product Description

    2 | Product Description Product Description WV 2400 A OUT2 ODP, MP WV 2400 A WV 2400 A with lip seals variant (Optional) OUT1 ODP, MP Barrier gas connection Bypass valve Eye bolt Suction connection Magnetic plug Motor terminal box Nameplate Oil drain plug Oil fill plug...
  • Page 5: Operating Principle

    Conveying of other media leads to an increased thermal and/or mechanical load on the machine and is permissible only after a consultation with Busch. The machine is intended for the placement in a non-potentially explosive environment. The vacuum booster is used in combination with a backing pump in vacuum system.
  • Page 6: Shaft Sealing Variants

    3 | Transport 2.3 Shaft Sealing Variants 2.3.1 Mechanical Seal The shaft sealing consists, in standard execution, of a mechanical seal. 2.3.2 Lip Seals (Optional) Optionally, the shaft sealing may consist of three lip seals. This variant requires an oiler (OR) in order to continuously lubricate the sealing system.
  • Page 7: Storage

    • Make sure that the environment of the machine is not potentially explosive. • Make sure that the ambient conditions comply with the Technical Data [► 23]. • Make sure to use a suitable backing pump, if necessary seek advice from your Busch representative •...
  • Page 8: Connecting Lines / Pipes

    In case of long connection lines it is advisable to use larger line sizes in order to avoid a loss of efficiency. Seek advice from your Busch representative. 5.2.1 Gas Flow Variants The machine can be installed in different ways:...
  • Page 9: Discharge Connection

    Risk of premature failure! Loss of efficiency! • Only use an oil type which has previously been approved and recommended by Busch. For oil type and oil capacity see Technical Data [► 23] and Oil [► 25]. Oil filling at the motor side...
  • Page 10 Last oil change __ / __ / ____ Oil type see nameplate Change interval see instruction manual If there is no sticker (part no. 0565 568 959) on the machine: • Order it from your Busch representative. 10 / 28 0870572562_WV1200-2400A_A0005_IM_en...
  • Page 11: Fitting The Coupling

    • Provide an overload protection according to EN 60204-1 for the motor. • Make sure that the motor of the machine will not be affected by electric or electro- magnetic disturbance from the mains; if necessary seek advice from Busch. • Connect the protective earth conductor.
  • Page 12: Wiring Diagram Three-Phase Motor

    5 | Installation NOTICE Incorrect connection. Risk of damage to the motor! • The wiring diagrams given below are typical. Check the inside of the terminal box for motor connection instructions/diagrams. 5.5.1 Wiring Diagram Three-Phase Motor NOTICE Incorrect direction of rotation. Risk of damage to the machine! •...
  • Page 13: Commissioning

    Commissioning | 6 Double star connection, multi-voltage Star connection, multi-voltage motor motor with 12 pins (low voltage): with 12 pins (high voltage): Delta connection, multi-voltage motor with 12 pins (middle voltage): Commissioning CAUTION During operation the surface of the machine may reach temperatures of more than 70°C. Risk of burns! •...
  • Page 14: Compression Chamber Flushing

    6.1 Compression Chamber Flushing Depending on the process type (very demanding application), flushing through the com- pression chamber (cylinder + lobes) might need to be performed. Seek advice from your Busch representative. NOTICE Flushing without barrier gas. Risk of damage to the machine! •...
  • Page 15: Maintenance

    Risk of injuries! Risk of premature failure and loss of efficiency! • Respect the maintenance intervals or ask your Busch representative for service. • Shut down the machine and lock against inadvertent start up. • Vent the connected lines to atmospheric pressure.
  • Page 16: Maintenance Schedule

    If the oil becomes dark or looks different from the initial colour: • Change the oil immediately, see Oil Change [► 17]. You can consult your Busch representative in order to find out why this colour change has occurred. 16 / 28...
  • Page 17: Oil Change

    7.4 Oil Change NOTICE Use of an inappropriate oil. Risk of premature failure! Loss of efficiency! • Only use an oil type which has previously been approved and recommended by Busch. Oil draining at the motor side Cleaning cloth Drain pan 0870572562_WV1200-2400A_A0005_IM_en...
  • Page 18 7 | Maintenance Oil draining at the gear side Drain pan Cleaning cloth For oil type and oil capacity see Technical Data [► 23] and Oil [► 25]. Oil filling at the motor side With lip seals variant only (Optional) With lip seals variant only (Optional) Fill up until the oiler (OR) is at least two thirds full...
  • Page 19 Last oil change __ / __ / ____ Oil type see nameplate Change interval see instruction manual If there is no sticker (part no. 0565 568 959) on the machine: • Order it from your Busch representative. 0870572562_WV1200-2400A_A0005_IM_en 19 / 28...
  • Page 20: Overhaul

    • Decontaminate the machine as much as possible and state the contamination status in a ‘Declaration of Contamination’. Busch will only accept machines that come with a completely filled in and legally binding signed ‘Declaration of Contamination’ (form downloadable from www.buschvacuum.com).
  • Page 21: Spare Parts

    • The exclusive use of Busch genuine spare parts and consumables is recommended for the correct functioning of the machine and to validate the warranty. There is no standard spare parts kits available for this product, if you require Busch gen- uine parts: •...
  • Page 22 • Use larger diameter or the usual pressure. too long or section diameter shorter lines. too small. • Seek advice from your local Busch representa- tive. The backing pump is not • Contact Busch. correctly defined. The machine runs in the •...
  • Page 23: Technical Data

    Technical Data | 12 12 Technical Data WV 1200 A WV 1800 A WV 2400 A Nominal pumping speed m³/h 1050 / 1260 1600 / 1920 2120 / 2540 (50Hz / 60Hz) Nominal motor rating 3.5 / 4.8 4.3 / 5.2 6.0 / 7.6 (50Hz / 60Hz) Nominal motor speed...
  • Page 24: Maximum Permissible Differential Pressures

    13 | Maximum Permissible Differential Pressures 13 Maximum Permissible Differential Pressures WV 1200 A 50 Hz 60 Hz Blower nominal suction ca- 1050 1260 pacity Backing pump nominal suc- ≥ 200 From 100 ≤ 100 ≥ 240 From 120 ≤ 120 tion capacity to 200 to 240...
  • Page 25: Oil

    Oil | 14 WV 2400 A 50 Hz 60 Hz Volume max. (every 2 2000 On request On request 2000 On request On request minutes) Rapid pump down bypass (optional) * 3 h max. at delta P max. in continuous operation ** Delta P max in 50% duty: 20 min at delta P max.
  • Page 26: Eu Declaration Of Conformity

    This Declaration of Conformity and the CE-mark affixed to the nameplate are valid for the machine within the Busch scope of delivery. This Declaration of Conformity is issued under the sole responsibility of the manufacturer. When this machine is integrated into a superordinate machinery the manufacturer of the superordinate machinery (this can be the operating company, too) must conduct the conformity assessment process for the superordinate machine or plant, issue the Declaration of Conformity for it and affix the CE-mark.
  • Page 27: Declaration Of Conformity

    This Declaration of Conformity and the UKCA-mark affixed to the nameplate are valid for the machine within the Busch scope of delivery. This Declaration of Conformity is issued under the sole responsibility of the manufacturer. When this machine is integrated into a superordinate machinery the manufacturer of the superordinate machinery (this can be the operating company, too) must conduct the conformity assessment process for the superordinate machine or plant, issue the Declaration of Conformity for it and affix the UKCA-mark.
  • Page 28 Busch Vacuum Solutions We shape vacuum for you. Argentina Denmark Malaysia South Africa info@busch.com.ar info@busch.dk busch@busch.com.my info@busch.co.za Australia Finland Mexico Spain sales@busch.com.au info@busch.fi info@busch.com.mx contacto@buschiberica.es Austria France Netherlands Sweden busch@busch.at busch@busch.fr info@busch.nl info@busch.se Bangladesh Germany New Zealand Switzerland sales@busch.com.bd info@busch.de sales@busch.co.nz...

This manual is also suitable for:

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