HydroStat 3200 Installation Instructions And Operating Manual

HydroStat 3200 Installation Instructions And Operating Manual

Temp limit / lwco control with thermal targeting for water boilers

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MODEL 3200
Temp Limit / LWCO Control
with Thermal Targeting
for Water Boilers
120 VAC Input / 24 VAC Burner Circuit
PATENT PENDING
Three Function
Design
Temperature Limit Control
Designed for cold start and tankless
coil boilers.
Low Water Cut-Off
Provides protection against potentially
dangerous low water conditions
when installed with the Hydrolevel
Electro-Well™ (see page 2 for details).
Boiler Reset Control
Utilizes Thermal Targeting ™
technology to conserve fuel by
monitoring heating demand and
establishing target boiler temperatures
below the high limit setting (see page 4
for details).
WARNING
Electrical shock hazard. To prevent electrical shock, death or
equipment damage, disconnect power supply before
installing or servicing control. Only qualified personnel may install or service this control in
accordance with local codes and ordinances. Read instructions completely before proceeding.
83 Water Street • New Haven, CT 06511 • Phone (203) 776-0473 • FAX (203) 773-1019 •
INSTALLATION INSTRUCTIONS
and OPERATING MANUAL
• Saves Fuel – Features Thermal Targeting™ technology and
Thermal Pre-Purge capability
• Universal Design – Replaces common cold-start and triple-action
Aquastats*
• Easy to Install – Industry standard wiring, dial-type settings,
no external sensors
• Operating Indicators – LEDs, Dynamic Display and Test Button provide
continual and on-demand status checks
• Prioritizes Hot Water – Gives priority to low limit setting or to calls from
indirect water heater
• Reduces Condensation – Holds circulator off until boiler reaches 120°F
*Aquastat is a registered trademark of Honeywell International, Inc.
CAUTION
should be thoroughly cooled before installing or
servicing control.
1
To prevent serious
burns, boiler
www.hydrolevel.com

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Summary of Contents for HydroStat 3200

  • Page 1 INSTALLATION INSTRUCTIONS and OPERATING MANUAL MODEL 3200 • Saves Fuel – Features Thermal Targeting™ technology and Thermal Pre-Purge capability Temp Limit / LWCO Control • Universal Design – Replaces common cold-start and triple-action with Thermal Targeting ™ Aquastats* for Water Boilers •...
  • Page 2: Mounting The Control

    FIG. 2 FIG. 3 NOTE: In the case of space restrictions, the Fuel Smart HydroStat control may be mounted in a horizontal orientation without any loss of function. Hydrolevel recommends vertical mounting, when possible, for proper orientation of LED display.
  • Page 3 ZONE VALVE WIRING IMPORTANT: Use a separate transformer to power zone valves. Connecting zone valves to Z-TV may overload the HydroStat and cause a lock-out condition (see Troubleshooting on page 6 for more information). The total load, including the burner circuit, vent damper, and Z-TV connections must not exceed 1.2 amps (30 VA).
  • Page 4: Setting The Control

    Thermal Targeting technology analyzes thermostat activity and continually evaluate how much heat the house requires. When it is very cold outside, the heat demand is high and the Fuel Smart HydroStat will raise the boilerʼs Target temperature to provide needed heat to the home. When the outside temperature is milder, the heat demand is lower. During these periods, the Fuel...
  • Page 5: Troubleshooting

    For boilers equipped with a tankless coil, make sure the low limit setting on the HydroStat is set properly. NOTE: If the low limit setting is dialed fully counter clockwise, it will shut off the low temperature maintenance feature and will function as a cold start control.
  • Page 6 Low Temperature Limit to maintain temperature. Is There The Control HydroStat is supplying 24 VAC to the burner circuit. 24 VAC is Operating Between B1 Recheck wiring and operation of burner and other limit controls. Properly.
  • Page 7 Is the Check temperature display. When the Low Limit is Low Limit Dial set, the HydroStat will fire the burner until the Set to OFF? temperature reaches the Low Limit Setting. When there is no call to fire the burner, the voltage...
  • Page 8: Maintenance

    REMOTE MOUNTING KITS Part No. Description Part No. Description 48-101 48-103 HydroStat Remote Mount Kit with 24" sensor HydroStat Remote Mount Kit with 10' sensor 48-102 48-104 HydroStat Remote Mount Kit with 48" sensor HydroStat Remote Mount Kit with 20' sensor ELECTRO-WELLS...

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