Advertisement

Quick Links

ANTAEUS TALOS 55
OPERATING & MAINTENANCE MANUAL FOR:
ANTAEUS TALOS 55

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the TALOS 55 and is the answer not in the manual?

Questions and answers

Subscribe to Our Youtube Channel

Summary of Contents for Antaeus TALOS 55

  • Page 1 ANTAEUS TALOS 55 OPERATING & MAINTENANCE MANUAL FOR: ANTAEUS TALOS 55...
  • Page 2 ANTAEUS TALOS 55 TALOS 55 OPERATIONAL MANUAL Talos 55 SERIAL NUMBER AND SETTINGS PAGE Talos 55 Serial Number ______________ Configured for Excavator: Make - _______________ Model - _______________ Configuration: Yoke Part Number – ________________ Motor Size - _______________ FORWARD Relief Pressure Setting – _______________ PSI REVERSE Relief Pressure Setting –...
  • Page 3 ANTAEUS TALOS 55 PREFACE This manual was prepared to acquaint the owner, operator and serviceman with the operation and maintenance of the vibratory driver/extractor. We suggest that this manual be carefully studied before operating or undertaking any maintenance work on the unit.
  • Page 4 Refusal: Vibros: If the pile does not move one foot in 30 seconds of vibro operation at full speed. Resort to a larger vibro. ANTAEUS equipment may exceed the refusal driving criteria for short periods of time as may be needed to penetrate hard soil layers or obstacles.
  • Page 5: Table Of Contents

    III. OPERATING INSTRUCTIONS A. Completion of Set-Up and Maintenance III-1 B. Warming Hydraulic Oil III-1 C. Conventions of Operation III-1 D. Positioning the Pile and Talos 55 III-1 E. Driving Operations III-2 F. Extracting Operations III-3 IV. MAINTENANCE AND ADJUSTMENTS A.
  • Page 6 ANTAEUS TALOS 55 OPERATING INSTRUCTIONS (CONTINUED) PROCEEDURES AND ADJUSTMENTS PAGE A. Conventions of Valves B. Manifold Adjustments C. Clamp Lubrication D. Swivel HYDRAULIC CIRCUITRY Hydraulic Schematic VI-1 A. Hydraulic Components List VI-2 PARTS LIST VII. GENERAL DATA A. Abbreviations VII- 1 B.
  • Page 7: General Description Page

    Hydraulic power to drive the Talos 55 comes from a spare circuit on the excavator. A specialized control manifold, mounted on the excavator, allows the Talos 55 drive motor, rotary motor, piling clamps and side tilt, to be activated by a single excavator control lever (“joy stick”). The bucket circuit controls the fore and aft tilt via the existing excavator bucket cylinder.
  • Page 8: Specifications

    General Description GENERAL DESCRIPTION C. SPECIFICATIONS 1. Constant improvement and engineering progress make it necessary that we reserve the right to make specification changes without notice. 2. Talos 55 VIBRATOR (w/ clamps) Type: Hydraulic Units (US) Units (SI) Eccentric Moment in-lb (5.5kg-M)
  • Page 9: Preparation For Operating

    13. If there are any questions about the weights, specifications, or performance of the unit, contact ANTAEUS, or the excavator manufacturer, before handling or operating the equipment. 14. If the equipment is to be used for anything other than driving or extracting plumb piles, contact ANTAEUS before using the unit.
  • Page 10: Safety Precautions

    ANTAEUS TALOS 55 II. PREPARATION FOR OPERATION B. SAFETY PRECAUTIONS (CONTINUED) 16. Insure that ground vibrations will not damage or collapse adjacent structures or excavations. 17. Remove all tools, parts and electrical cords before starting the unit. 18. When operating in an enclosed area, pipe excavator exhaust fumes outside. Continued breathing of exhaust fumes may be fatal.
  • Page 11: Rigging Vibrator

    REMEMBER, SAFETY IS EVERYONE’S BUSINESS. C. RIGGING OF VIBRATOR 1. EXCAVATOR PREPARATION WARNING: ALWAYS BE SURE THAT EXCAVATOR PARTS, AND/OR Talos 55, ARE FULLY SUPPORTED WHEN REMOVING MOUNTING PINS, TO PREVENT SUDDEN SHIFTS AND INJURY. a. Remove bucket pivot pin, bucket link pin and bucket..
  • Page 12 .04”(1mm). c. If all fits are correct, connect Talos 55 yoke to the excavator stick. d. Move excavator to the Talos 55 location. Lift, and safely support. the Talos 55 in a vertical position. e. Connect the yoke to the Talos 55, using the excavator swivel pins.
  • Page 13: Gage Hose

    To bleed the air from the hoses, loosen the two 0.38” ID hoses at the Talos 55 clamp cylinder (approx. one turn). With the excavator running at low RPM, move the AUX control joy stick slightly into the clamp close posi tion.
  • Page 14: Operating Instructions

    CLOSE. 3. OPEN – Causing the movable jaw, in the Talos 55 clamp, to move away from the fixed jaw, shall hereinafter be referred to as causing the clamp to OPEN.
  • Page 15: Positioning The Pile And Talos

    Once desired initial set is achieved, the clamp can be re positioned onto the pile. 3. To move clamp, insure that the Talos 55 clamp is OPEN. Slide the Talos 55 clamp along the piling into the desired location. Be sure that the Talos 55 is parallel to the centerline of the pile before closing the clamp.
  • Page 16: Extracting Operations Iii-3

    7. Insure that the Talos 55 clamp is fully OPEN. 8. Slide the Talos 55 clamp fully down onto the piling. If the pile top is damaged, DO NOT attempt to force, or drive, the clamp onto the pile. Discard or repair damaged piles.
  • Page 17 REVERSE position. The clamp will open. Insure that the clamp is fully open before removing the vibrator from the pile. 17. Re-clamp the pile, and lift the Talos 55 until the pile pulls fully out of the ground. 18. Move the excavator to lay the pile down in the desired location.
  • Page 18: Maintenance And Adjustments

    ANTAEUS TALOS 55 MAINTENANCE AND ADJUSTMENTS A. GENERAL Preventive maintenance includes normal servicing that will keep the vibratory driver and clamp in peak operating condition and prevent unnecessary trouble from developing. This servicing consists of periodic lubrication and inspection of the moving parts and accessories of the unit.
  • Page 19: Daily

    However, the unit should be inspected weekly to determine if additional servicing be required. 5. For extended inactive periods, servicing time intervals may be extended from those specified, but for actual time intervals, contact you local Antaeus dealer, especially during lengthy storage periods. IV-2...
  • Page 20 To drain the case, remove the pipe plug at the end of the base plate. Tilt the case for complete drainage. The preferred lubricating oil for ANTAEUS vibration cases is “High Moly” oil (Schaeffer 268).
  • Page 21: Lubrication

    AP 140 TEXACO Meropa 460 UNION MP 85W-140 VALVOLINE Gear Lub 85W-140 SCHAEFFER 268 Lubricant is available from Antaeus in five gallon cans. See SECTION VIII ORDERING PARTS, page VIII- F. CAPACITIES 1. Vibration Case Gallons 2. Swivel Bearings Grease Pounds...
  • Page 22 ANTAEUS TALOS 55 MAINTENANCE AND ADJUSTMENTS G. BOLT TORQUE INFORMATION The only way to correctly tighten high strength bolts is with a calibrated torque wrench. Proper use of the torque wrench is important. To obtain the listed torques, a steady pull should be exerted to the handle until the desired torque is reached.
  • Page 23 2. Bearing Adjustment a. Lay Talos 55 on the ground, with the swivel grease fitting up. b. Remove the Yoke from the swivel stud, by removing swivel pin 130541. c. Rotate the swivel stud to align the locking bolt with the hole in the suppressor.
  • Page 24 ANTAEUS TALOS 55 VI. Hydraulic Circuit Schemat...
  • Page 25 ANTAEUS TALOS 55 HYDRAULIC CIRCUITRY HYDRAULIC COMPONENTS LIST a. Control Manifold 1173049 See Sec. VIII b. Talos 55 Vibrator 1175065 See Sec. VIII...
  • Page 26 ANTAEUS TALOS 55 VII. GENERAL DATA A. ABBREVIATIONS The abbreviations shown below are used throughout the parts lists and various other parts of the manual. ASM. Assembly BHCS Button Head Cap Screw Cyl. Cylinder Direct Current FHCS Flat Head Cap Screw...
  • Page 27 GENERAL DATA C. SERIAL NUMBER LOCATIONS 1. ANTAEUS vibratory units are serial numbered separately: 2. In addition to the serial number plate itself (on vibrators), the serial number is stamped into each unit in one or more places as follows: a.
  • Page 28 ANTAEUS TALOS 55 VIII. ORDERING PARTS A. PROCEDURE 1. When ordering parts, be sure to include the model and serial number of the unit or component. The serial number may be located by referring to SECTION VII, SERIAL NUMBER LOCATION.
  • Page 29 ANTAEUS TALOS 55 VIII. ORDERING PARTS D. PARTS IDENTIFICATION 1. Parts lists and drawings are included on the following pages for the equipment components shown below: Talos 55 VIBRATOR 1175065 a. ROTOTILT ASM w/ CYLINDERS & MOTOR 1173043 b. ROTOTILT MULTI ATTACHMENT 1150661 c.
  • Page 30 ANTAEUS TALOS 55 Talos 55 Vibrator 1173065 VII-4...
  • Page 31 ANTAEUS TALOS 55 Talos 55 VIBRATOR 1175065 Part Item Number Qty. Description 1173043 Rototilt Sub-Asm 1173045 Positech Rotary Manifold 1150349 Suppressor Yoke 1150325 Upper Arm Sub-Asm 1150323 Lower Arm Sub-Asm 1810903 5/8 NC x 2-1/2” SHCS 1150449 3/4 x 3” Spiral Roll Pin...
  • Page 32 ANTAEUS TALOS 55 ROTOTILT SUB-ASM 1173043 Part Item Number Qty. Description 1150660 Tilt Cylinder 1150663 Cylinder Seal Kit 1150661 Multi Attachment 1150662 Rotor Sub-Asm 1150437 Rotary Motor 1150355 Pipe Asm 1150363 Pipe Clamp 1150365 Clamp Mounting Bar 1810903 5/16 NC X 4-1/2” SHCS...
  • Page 33 ANTAEUS TALOS 55 ROTOTILT MULTI ATTACHMENT 1150661 VIII-7...
  • Page 34 ANTAEUS TALOS 55 ROTOTILT SUB-ASM - ROTOR 1173043 VIII-8...
  • Page 35 ANTAEUS TALOS 55 ROTOTILT SUB-ASM - ROTOR 1150662...
  • Page 36 ANTAEUS TALOS 55 LOWER ARM SUB-ASM 1150323 Part Item Number Qty. Description 1150323 Lower Arm Assembly 1150323J Shaft Clamp Assembly 1810903 5/8-NC X 4-1/2” SHCS 1810903 5/8 Hi Collar Lock Washer 1100229 1/8 NPT Grease Fitting Shaft Spacer 1150353 VIII-10...
  • Page 37 ANTAEUS TALOS 55 UPPER ARM SUB-ASM 1150325 Part Item Number Description Upper Arm Assembly Shaft 1150325 Clamp Assembly 5/8-NC X 1150325J 4-1/2” SHCS 1810903 5/8 Hi Collar Lock Washer 1810903 1/8 NPT Grease Fitting 1100229 Shaft Spacer 1150705 VIII-11...
  • Page 38 Bin Stock 1/2” Hi-Collar Lock Washer Bin Stock 5/8”-11 NC x 1.50 SHCS Bin Stock 1”-8 NC x 3.00 SHCS Bin Stock #6 M SAE x #6 M JIC Fitting All seals are part of ANTAEUS seal kit 1208010 VIII-12...
  • Page 39 Eccentric Bearing Cover 1133001 (ANTAEUS) FAG 22219 Roller Bearing 1133005(ANTAEUS) Bearing Sleeve 1133003S (ANTAEUS) Eccentric Shaft 1133007S (ANTAEUS) One-piece Gear / Eccentric 1133011 (ANTAEUS) Eccentric Key 1133009 (ANTAEUS) Motor Bearing Cover All seals are part of ANTAEUS seal kit 33EX VIII-13...
  • Page 40 ANTAEUS TALOS 55 Positech Rotary Manifold (RM-5G12-5H) 173045 Part Item Number Qty. Description 1173045 Manifold Housing 1150710 6801 6X8 MJIC X M-ORING 90 1150710 6400 6X6 MJIC X M-ORING 1150710 Pipe Assembly (Port) 1810903 1/2-NC X 2-1/2” SHCS 1810903 1/2 Hi Collar Lock...
  • Page 41 ANTAEUS TALOS 55 Suppressor Yoke 1150349 Part Item Number Qty. Description 1150349 Suppressor Yoke 1100646 FITT2P-02P000000-000001 1100053 6400 6X6 MJIC X M-ORING 1120045 6400 16X16 MJIC X M-ORING 1150710 6400 6X8 MJIC X M-ORING 1810903 5/8-NC X 6-1/2” SHCS VIII-15...
  • Page 42 ANTAEUS TALOS 55 Arm Clamp Cylinder SUB-ASM 1810897 Part Item Number Qty. Description 1150681 Rod Wiper #SHU-2250 1150683 Polypak #25002250-375 1100051 3/8 NC X 1” SHCS 1150645 Piston / Rod 1150685 Rod Wear Band #W2-2500-500 1150649 Cylinder Gland 1150687 O-Ring 2-248 w/ Parbak...
  • Page 43 ANTAEUS TALOS 55 TALOS 55 Hose Kit 1810902 Item Qty. Description 1” X 61” C13 REG COVER C/W 16 FJX E/E 1” X 66” C13 REG COVER C/W 16 FJX E/E 3/8” X 64” CPB C/W 6FJX E/E 3/8 X 44” CPB C/W 6FJX E/E 3/8 X 32”...
  • Page 44 W04000-0750 E034Z Rod Polypak Parker P-25003750-375B Gland O-Ring Parker 2-256-NBR-70 Gland Back-up Ring Parco Inc. 8-256 Contoured Nitrile Ring TALOS 55 Seal Kit - Arm Clamp 1810905 Item Qty. Description Mfg. Description Rod Wiper Parker SHU-2250 Rod Polypak Parker 25002250-375...
  • Page 45 ANTAEUS TALOS 55 TALOS 55 Loose Items 1150383 Part Item Number Qty. Description 1150383 RB Hand Grip / Joystick 1150385 Stud Adaptor VIII-19...
  • Page 46 ANTAEUS TALOS 55 J-BOX VIII-20...
  • Page 47 ANTAEUS TALOS 55 RELAY PANEL VIII-21...
  • Page 48 ANTAEUS TALOS 55 Electrical Schematic VIII-22...
  • Page 49 ANTAEUS TALOS 55 Electrical Schematic (continued) VIII-23...
  • Page 50 ANTAEUS TALOS 55 Hydraulic Manifold 1173049 VIII-24...
  • Page 51 ANTAEUS TALOS 55 Hydraulic Manifold 1173049 HYDRAULIC MANIFOLD 1173049 Item Qty. Description Vendor Vendor P/N Manifold E4122A Flow Control FDFA-LAN @ 42 GPM Check Valve CXBA-XCN Relief Valve RDFA-LWN @ 3500 psi Relief Valve RVGA-LWN @ 4000 psi Solenoid Valve...
  • Page 52 ANTAEUS TALOS 55 Hydraulic Manifold Circuit VIII-26...
  • Page 53 ANTAEUS TALOS 55 Recommended Tightening Torque RECOMMENDED TIGHTENING TORQUE Nominal Nominal Tightening Nominal Nominal Tightening Screw Socket Torque Screw Socket Torque Size Size Ft-Lbs. (Kg-M) Size Size Ft-Lbs. (Kg-M) #10-24 5/32 6 Ft-Lbs. (.83 Kg-M) #10-32 5/32 6 Ft-Lbs. (.83 Kg-M)

Table of Contents