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Samsung DW60M6050 Series Repair Manual

Samsung DW60M6050 Series Repair Manual

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REPAIR
DW60A60**F*
DISHWASHER
BASIC MODEL : DW60M6050 Series
MODEL NAME : DW60A6092 Series
MODEL CODE : DW60A6092FS, DW60A6092FW
Guide
DISHWASHER
DW60A60**U*
DW60M6040 Series
DW60A6082 Series
DW60A6090 Series
DW60A6080 Series
DW60A6092US, DW60A6092UW
DW60A6092BB, DW60A6092IB,
DW60A6082FS, DW60A6082BB,
DW60A6090FS, DW60A6090UW,
DW60A6090BB, DW60A6090IB
DW60A6080BB
* For End User.
DW60A60**BB
DW60A60**IB

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Summary of Contents for Samsung DW60M6050 Series

  • Page 1 DISHWASHER BASIC MODEL : DW60M6050 Series DW60M6040 Series MODEL NAME : DW60A6092 Series DW60A6082 Series DW60A6090 Series DW60A6080 Series MODEL CODE : DW60A6092FS, DW60A6092FW DW60A6092US, DW60A6092UW DW60A6092BB, DW60A6092IB, DW60A6082FS, DW60A6082BB, DW60A6090FS, DW60A6090UW, DW60A6090BB, DW60A6090IB DW60A6080BB REPAIR Guide * For End User.
  • Page 2: Important Safety Notice

    Following the repair by a non-authorized service provider self-repair or non-professional repair of the product Samsung is not liable for any damage to the product any injury or any other product safety issue caused by any attempt to repair the product which does not carefully follow these repair and maintenance instructions.
  • Page 3: Tools For Removal And Reassembly

    4. Pull out the unit from the sink and lay it on the floor. Be careful of the drain hose when pulling out the unit. 5. For materials and repair information related to self-repair, refer to the web site: www.samsung.com/support Tools For Removal And Reassembly _ 3...
  • Page 4: Standard Disassembly Drawings

    2. STANDARD DISASSEMBLY DRAWINGS 2-1. PRECAUTION Caution Before servicing, - Make sure to remove all items include baskets inside dishwasher. - Drain the water in the dishwasher and disconnect the power supply. - Lock the water faucet that is connected with inlet hose. - Uninstall the dishwasher from the furniture cabinet except simple work.
  • Page 5 2-2. CAP CASE BRAKE / GASKET BRAKE - Cap Case Brake : DD81-02725A / SVC-CAP CASE BRAKE - Gasket Brake : DD81-02726A / SVC-GASKET-BRAKE Part Figure Description [DISASSEMBLY] 1. Remove 3 screws that connect left SIDE PANEL to front side of dishwasher. - Type A: DD81-02693A / 2 pcs - Type B: DD81-02694A / 1 pc Warning...
  • Page 6: Disassembly And Reassembly

    Part Figure Description 4. Take off the left SIDE PANEL. Warning Do not do this work without safety gloves. It may cause injury from sharp edges. 5. Take off the CAP CASE BRAKE by rotating to counter-clockwise direction with long-nose pliers. Caution It can brake easily when you use the iron part of the pliers.
  • Page 7 2-3. DOOR HINGE - Door Hinge : DD82-01675A, DD82-01676A / SVC ASSY-HINGE-RIGHT, SVC ASSY-HINGE-LEFT (except DW60A60**IB) Part Figure Description [DISASSEMBLY] * PREPARATION: Remove the SIDE PANEL Left & Right refer to the section of ‘CAP CASE BRAKE / GASKET BRAKE’. 1.
  • Page 8 Part Figure Description Hook Hook 4. Remove 2 terminals that connected to DETERGENT DISPENSER, and 1 ground wire that connected to BRACKET DOOR FRAME. Warning Be sure to remove the power plug before servicing. Caution Pay attention to hook of terminals. DOOR HINGE (except DW60A60**IB)
  • Page 9 Part Figure Description About 15˚ 7. Do same work at the opposite side, and pull out the DOOR INNER assembly to the direction of about 15˚. Warning Do not do this work without safety gloves. It may cause injury from sharp edges. DOOR INNER assembly 8.
  • Page 10 Part Figure Description [ASSEMBLY] 1. Assemble the DOOR HINGE assembly and BRACKET DOOR FRAME with machine screws. - Screws for DOOR HINGE assembly: DD81-02764A / 4 pcs - Screws for BRACKET DOOR FRAME: DD81-02728A / 2 pcs Warning Do not do this work without safety gloves. It may cause injury from sharp edges.
  • Page 11 Part Figure Description 5. Connect the wire harness to the Sub PBA. DW60A60**F*/DW60A60**U* Caution Make sure the Wire harness is not getting stuck in other parts. DW60A60**BB/DW60A60**IB 6. Fix the 8 screws to assemble the ASSY CONTROL PANEL with a Torx® T15 screwdriver. - Type A: DD81-02756A / 2 pcs - Type B: DD81-02758A / 6 pcs 7.
  • Page 12 - Door Hinge : DD82-01907A, DD82-01908A / SVC ASSY-HINGE-LEFT, RIGHT (DW60M****IB) Part Figure Description [DISASSEMBLY] * PREPARATION: Disassemble DOOR OUTER, CONTROL PANEL, WIRE HARNESS and SIDE PANEL. 1. Open the door about 45˚. Warning Be sure to remove the power plug before servicing. Warning Do not do this work without safety gloves.
  • Page 13 Part Figure Description 4. Remove the stopper carefully. Warning Do not do this work without safety gloves. It may cause injury from sharp edges. DOOR INNER/ DOOR HINGE (DW60A60**IB) 5. Remove the ASSY HINGE from the DOOR SPRING. Warning Do not do this work without safety gloves. It may cause injury from sharp edges.
  • Page 14 Part Figure Description [ASSEMBLY] 1. Pull the spring enough, and insert a pin to fix the door spring. Caution Make sure to use a strong enough pin to endure the spring force. Warning Be careful not to pop out the spring. It may cause serious injury.
  • Page 15 Part Figure Description 4. Fasten the 2 screws(at each side / Total 4 pcs) to fix DOOR INNER. Caution Be careful not to dent the DOOR INNER during assembly. DOOR INNER/ DOOR HINGE (DW60A60**IB) 5. Remove the pin. NOTE : After servicing DOOR INNER assembly, assemble WIRE HARNESS, DOOR OUTER, CONTROL PANEL and SIDE PANEL.
  • Page 16 2-4. HOLDER HINGE - Holder Hinge : DD81-02763A / SVC-HOLDER HINGE (except DW60A60**IB) Part Figure Description [DISASSEMBLY] * PREPARATION: Disassemble SIDE PANEL left & right. 1. Remove the HOLDER ROPE DOOR from the DOOR HINGE left & right with the DOOR closed. Warning Be sure to remove the power plug before servicing.
  • Page 17 2-5. SEAL TUB PACKING - Seal Tub Packing : DD81-02770A / SVC-SEAL TUB PACKING Part Figure Description [DISASSEMBLY] 1. Remove the old seal from the BRACKET SEAL TUB. Warning Be sure to remove the power plug before servicing. Seal tub packing Warning Be careful to touch the BRACKET SEAL TUB after removed the seal.
  • Page 18 Part Figure Description 3. Put Seal in the left & right side of the bottom. NOTE : The folded seal is about 3~4 cm long. About 3~4 cm SEAL TUB PACKING 4. Press the seal from the top corner toward remaining side.
  • Page 19 2-6. ROTOR LOWER / ASSY DUCT NOZZLE - Rotor Lower : DD81-01847A / SVC-NOZZLE LOWER - Assy Duct Nozzle : DD82-01501A / SVC ASSY-DUCT NOZZLE Part Figure Description [DISASSEMBLY] 1. Open the dishwasher's door, and remove the ROTOR LOWER. Rotor lower 2.
  • Page 20 Part Figure Description Sump [ASSEMBLY] 1. Fit the HOLDER ROTOR LOWER on the SUMP. Caution Pay attention to assemble the HOLDER ROTOR LOWER correctly. There’re risks of leakage or poor performance when it’s misassembled. Guide of Holder Bottom of Holder ROTOR LOWER / ASSY DUCT NOZZLE...
  • Page 21 Part Figure Description 3. Fasten 2 screws to fit the ASSY DUCT NOZZLE. - Screws: DD81-02718A / 2 pcs ROTOR LOWER / ASSY DUCT NOZZLE 4. Fit the ROTOR LOWER onto the HOLDER ROTOR LOWER. Disassembly and Reassembly _ 21...
  • Page 22 2-7. ASSY ROTOR MIDDLE - Assy Rotor Middle : DD82-01894A / SVC ASSY-ROTOR MIDDLE Part Figure Description [DISASSEMBLY] 1. Open the dishwasher’s DOOR, and take off the BASKET MIDDLE. 2. Release 2 hooks to take off ASSY ROTOR MIDDLE from the BASKET MIDDLE. Caution Be careful not to break the hooks.
  • Page 23 2-8. COARSE FILTER / FINE FILTER / MICRO FILTER - Coarse Filter : DD81-02452A / SVC-FILTER COARSE - Fine Filter : DD81-02454A / SVC-FILTER FINE - Micro Filter : DD81-02453A / SVC-FILTER MICRO Part Figure Description [DISASSEMBLY] 1. Turn the COARSE FILTER counter-clockwise to unlock the filter assembly.
  • Page 24 2-9. BASKET MIDDLE - Basket Middle : DD82-01887B / SVC ASSY-BASKET UPPER (DW60A609*) DD82-01887C / SVC ASSY-BASKET UPPER (DW60A608*) Part Figure Description [DISASSEMBLY] 1. Open the dishwasher’s DOOR, and take off the BASKET MIDDLE. NOTE : Please refer to the section of ‘ASSY ROTOR MIDDLE’...
  • Page 25 Part Figure Description HANDLE BASKET 3. Remove the HANDLE BASKET by lifting the 2 RIB. WARNING Do not do this work without safety gloves. It may cause injury from sharp edges. CAUTION Be careful not to break the hooks. BASKET MIDDLE 4.
  • Page 26 Part Figure Description 5. Release the 4 hooks of HOLDER GUIDE TINE and separate it from the BASKET MIDDLE. 6. Push the GUIDE BUTTON to separate it from the HOLDER GUIDE TINE. WARNING Do not do this work without safety gloves. It may cause injury from sharp edges.
  • Page 27 2-10. BASKET LOWER - Basket Lower : DD82-01886B / SVC ASSY-BASKET LOWER Part Figure Description [DISASSEMBLY] 1. Open the dishwasher’s DOOR, and take off the BASKET LOWER. 2. Remove the HANDLE BASKET by lifting the 2 RIB. BASKET LOWER 3. Release hooks to remove the ROLLER BASKET. Warning Do not do this work without safety gloves.
  • Page 28 2-11. BASKET 3RD - Basket 3RD : DD82-01893B / SVC ASSY-BASKET 3RD (DW60A609*) Part Figure Description [DISASSEMBLY] 1. Lift up the BASKET 3RD TRAY and separate it. BASKET 3RD TRAY ASSY ROLLER 2. Release the hook of the ASSY ROLLER 3RD fixed to the WIRE FRAME 3RD and separate it.
  • Page 29 2-12. RAIL BASKET / HOLDER RAIL REAR - Rail Basket : DD81-02766A, DD81-02767A / SVC-RAIL MID-LEFT, RIGHT DD81-02958A, DD81-02959A / SVC-RAIL 3RD-LEFT, RIGHT (DW60A609*) - Holder Rail Rear : DD81-02768A / SVC-HOLDER-RAIL MIDDLE REAR DD81-02960A / SVC-HOLDER-RAIL 3RD REAR (DW60A609*) Part Figure Description...
  • Page 30 2-13. BASKET CUTLERY - Basket Cutlery : DD82-01147B / SVC ASSY-CASE SPOON (DW60A608*) Part Figure Description [DISASSEMBLY/ASSEMBLY] BASKET CUTLERY This part will be serviced by assembly part only. 30 _ Disassembly and Reassembly...
  • Page 31: Checkpoints After Finishing A Service

    3. CHECKPOINTS AFTER FINISHING A SERVICE 1. Check the safety device Check the operation of the door lock switch. Make sure that it is locked while the dishwasher is running and that it is unlocked when the dishwasher stops. 2. Use authenticated parts only If any part is not authenticated, replace it with an authenticated part.
  • Page 32 North & Latin America gspn3.samsungcsportal.com China china.samsungportal.com This Service Manual is a property of Samsung Electronics Co.,Ltd. © 2021 Samsung Electronics Co.,Ltd. Any unauthorized use of Manual can be punished under applicable All rights reserved. International and/or domestic law.