Preferred JC-22D2 Installation & Operation Instructions

Preferred JC-22D2 Installation & Operation Instructions

Sequence draft controller

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Preferred Utilities Mfg Corp
Preferred Instruments div.
31-35 South Street, Danbury CT 06810
203-743-6741
www.preferred-mfg.com

Table of Contents:

SAFETY .............................................................................. 2
Operation ............................................................................ 3
Alarms ............................................................................ 3
History ............................................................................ 3
Standard Sequence ............................................................ 4
Control Types: Floating vs. PID ..................................... 5
Command Types: Triac vs. mA ...................................... 5
Firing Rate Feedforward ................................................ 5
Adjustable Start Position Option .................................... 5
Configuration Compatibility Chart .................................. 5
Installation ........................................................................... 6
JC-22D2 Indicator Mounting: ......................................... 6
JC-22XMTR-xxCO Mounting ......................................... 6
Damper Actuator Linkage: ............................................. 6
Wiring Requirements ..................................................... 7
BEFORE installing the wiring: ........................................ 7
Terminal Layout and Wiring Diagrams ........................... 8
Wiring Diagrams Sheet 1 of 3 ...................................... 8
SDI-JC-22D2
rev. 11-1-21
JC-22D2 Sequence Draft Controller
Installation & Operation Instructions
The JC-22D2 controller maintains the flue gas at a constant positive or
negative Draft by modulating the outlet damper on a boiler or furnace.
A separate 4-20mA Draft transmitter is required to modulate the damper.
The JC-22D2 interfaces to the burner flame safeguard to automatically
sequence the outlet damper Open for: Purge, Light-Off, and Post-Purge.
The sequence closes the damper after the burner shutdown to minimize
heat loss up the stack.
A separate time delayed Draft Cutout switch wired into the flame safeguard
Lockout Limits is required by Code for Safety.
The JC-22XMTR-xxCO includes a separate Draft xmtr and a separate time
delayed Draft Cutout switch in a single enclosure to reduce installation effort.
Features
 Automatic Draft Control for increased boiler efficiency and reliability.
 Precision Outlet Draft Control for low NOx induced FGR burners.
 Firing Rate Feedforward option is included and assures stable draft during
load changes. Separate curves for up to two fuels.
 Floating Draft Control mode is the easiest to tune. Floating Control can be
used with any type of actuator or an ID Fan VSD.
 PID Draft Control mode is for those who prefer this type of tuning.
 Automatic Damper Sequencing for purge, lightoff, post-purge burner
shutdown, and standby. Simple Flame Safeguard interface.
 Damper Adjustable Start Position option is included for installations with
excessively high draft during lightoff.
 High Draft Alarm with time stamped alarm and event history.
 Modbus Communication with RS-485 and Ethernet capability.
 Live Data Tuning Screen for more convenient tuning.
Parameters / Menu Map ................................................... 12
Screen Settings ........................................................... 13
Draft Control Setpoint .................................................. 13
Tuning ......................................................................... 13
Control Options ........................................................... 14
Sequencing ................................................................. 14
Adjustable Start Menu ................................................. 15
Draft Xmtr. ................................................................... 15
Bargraph Setup ........................................................... 15
Commissioning ................................................................. 16
Triac Servo Calibration ................................................ 16
Triac Deadband Test ................................................... 16
Firing Rate Signal Calibration ...................................... 16
Controller Tuning Screens ............................................... 17
Tuning Screen Loop .................................................... 17
Firing Rate Feedforward Curve Screen ....................... 17
Live Tuning Data Screen ............................................. 17
I/O Examine - Troubleshooting ........................................ 18
Modbus ............................................................................ 19
Parts List .......................................................................... 20
Specifications ................................................................... 20
Full Size Cutout Template ................................................ 21
NYC DEP Accepted
page 1 of 22

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Summary of Contents for Preferred JC-22D2

  • Page 1: Table Of Contents

    Installation & Operation Instructions 203-743-6741 www.preferred-mfg.com The JC-22D2 controller maintains the flue gas at a constant positive or negative Draft by modulating the outlet damper on a boiler or furnace. A separate 4-20mA Draft transmitter is required to modulate the damper.
  • Page 2: Safety

    Outlet Damper Low Fire Start position proving switch will be required and wired into the flame safeguard low fire circuit. Incorrect wiring connections to burner/boiler Flame Safeguard controls can cause Equipment Damage, Injury, or Death SDI-JC-22D2 rev. 11-1-21 page 2 of 22...
  • Page 3: Operation

    The History screen displays the Time/Date of the most recent 50 Alarms and Events. Events include: when an Alarm Clears, a Shutdown Reset, JC-22D2 power-up, etc.. Touch the Up or Down arrow to advance to the next page of History. Touch Date to enter a time/date and then to jump to the nearest History records.
  • Page 4: Standard Sequence

    Outlet damper modulates when the JC-22D2 is in Auto. In Manual the operator sets the damper position. Post Purge No Call for Heat The JC-22D2 commands the outlet damper to wide open for post (Operating Limits and Fuel Valve inputs = purge. OFF, Fan remains on for post-purge)
  • Page 5: Control Types, Control Options, And Actuators

    Draft control oscillation. Command Types: Triac vs. mA Triac output is used with a 3 wire AC reversible actuator with Open, Close, Neutral terminals. The JC-22D2 internal solid  state Triacs energize the Open or Close outputs. Some Triac actuators have a position feedback potentiometer, such as: models R-AL-2A, SM-xx, UM-xxx, some do not: models: PL-2A-xxx.
  • Page 6: Installation

    Installation JC-22D2 Indicator Mounting: 3.88 1.00 The JC-22D2 Indicator is designed for flush mounting in an enclosure located rated NEMA 12 or better. 4.88 Touch 8.74 The JC-22D2 should not be subjected to excessive vibration. Panel Cutout Screen 8.00 3.61 x 7.65 Continuous operation is guaranteed over the 32-131 F (0-55C) ambient operating range.
  • Page 7: Wiring Requirements

    BEFORE installing the wiring: Consult with the burner control system designer to determine which wiring options on the following pages should be installed. The JC-22D2 has field selectable options for: Control Type, Actuator type, Feedforward, Sequence, etc..  All wiring must comply with all local and national electrical codes. Tighten all terminals to 4.4 in-lb. Wire must be stranded copper, 12-24 ga., 150V / 75 C insulation minimum.
  • Page 8: Terminal Layout And Wiring Diagrams

    Damper Actuator x Vac CLOSE Cmnd. Open Triac Damper Actuator x Vac Open Cmnd. 3.15A Triac Power Actuator 24-120Vac Power Input Input Slo Blo Slo Blo Actuator Neutral Fused 120 Vac Output Wiring Diagrams Sheet 1 of 3 SDI-JC-22D2 rev. 11-1-21 page 8 of 22...
  • Page 9 Typical JC-22D2 Interfacing to a Burner Flame Safeguard Existing Burner F lame Safeguar d: JC-22D2 Draft Controller Burner Flame 120 Vac Safeguard 60 Hz 120 Vac 26 VA 60 Hz Operat ing Lim its Operat ing Limit Fan Start Del ay...
  • Page 10 Wiring Diagrams Sheet 2 of 3 Damper Actuator (or ID Fan VSD) Wiring Command: Triac JC-22D2 120 Vac Damper Actuat or To Rev erse Feedback: None CLOSE Rotation Swap W ires OPEN Actuator Compatiblit y CC W on 16 & 17 YES: Floating Control.
  • Page 11 Wiring Diagrams Sheet 3 of 3 Feedforward, Adj. Start, Miscellaneous Wiring Burner Firing Rate Signal Types (choose one), required for the Feedforward Option JC-22D2 Model SPS or equal Potentiometer Signal High Fire Hi Fire +2.5 V Potent iometer Spec: 0.15 – 2.29 Vdc...
  • Page 12: Parameters / Menu Map

    Some Combinations of Options are Not Allowed, Volts at 0% (Closed) FR Volts/mA at 100% Deadband Test Always do the Config. Error Check after changing Options Triac Servo Stroke Sec. FR Volts/mA at 0% SDI-JC-22D2 rev. 11-1-21 page 12 of 22...
  • Page 13: Screen Settings

    When Released to Modulate AND in AUTO, this is the minimum damper opening. This prevents “Reset Windup”. Otherwise, the Damper can stroke the full 0-100%. Auto Min Output must be Less than: (Auto Max Output - 25) SDI-JC-22D2 rev. 11-1-21 page 13 of 22...
  • Page 14: Control Options

    Enable Options: Disable / Enable The JC-22D2 must have either a firing rate input or FSG purge position input to use the adjustable start position option. See additional Code required Interlock, see page 11. The Adj. Start parameters are in the next Menu screen.
  • Page 15: Adjustable Start Menu

    Adj. Start sequence detects that the burner is Purging. See page 5 description. Fuel 1 Draft Ign. Position When the JC-22D2 Fuel 2 input is de-energized, the draft damper will go to this position before checking adjustable start draft. See page 5 description. Fuel 2 Draft Ign. Position When the JC-22D2 Fuel 2 input is energized, the draft damper will go to this position before checking adjustable start draft.
  • Page 16: Commissioning

    When the signal settles, press “Save 100% Signal”.  Use the burner firing rate controls to gradually move the burner from 100% to 0%. If the JC-22D2 displayed “% Firing Rate” does not approximately track the burner, trouble shoot the wiring and/or the firing rate sensor. SDI-JC-22D2 rev.
  • Page 17: Controller Tuning Screens

    If the burner firing rate is not changing and the draft Damper is in Manual (not moving), and the draft xmtr signal is jumping excessively, increase the filter sconds gradually. If the draft signal is not jumping much at all, the Filter Seconds must be decreased because excessive Filter seconds will cause the controller to overshoot. SDI-JC-22D2 rev. 11-1-21 page 17 of 22...
  • Page 18: I/O Examine - Troubleshooting

    I/O Examine - Troubleshooting The I/O Examine screen shows the current values for all JC-22D2 inputs and outputs and is very usefull for detecting wiring and sequencing problems. Verify that JC-22D2 “N” is connected to Flame Safeguard “N” Check the Alarms screen to verify that there are no Configuration Errors.
  • Page 19: Modbus

    Fuel Valve Energized Input Limits OFF Limits ON Start Limits Input De-Energized Energized Burner Start Delay Relay Register Type Description 40200 FLOAT Filtered Draft PV 40202 FLOAT Draft Control Setpoint 40204 FLOAT Actuator Position Command SDI-JC-22D2 rev. 11-1-21 page 19 of 22...
  • Page 20: Parts List

    Parts List Part Number Description JC-22D2 Draft Controller 16740-2S FUSE, 2 A, SLO-BLO, 250 V, 5x20mm 16740-3.15S 3.15 amp Slo-Blo, 250 V,5x20mm fuse 90437-KIT JC-xxD2 Panel Mounting Clip (2) 90434 JC-xxD2 Panel Mounting Gasket 92791 8 pt Terminal Block, line voltage, 5.08mm 92794 5 pt Terminal Block, line voltage, 5.08mm...
  • Page 21: Full Size Cutout Template

    Full Size Cutout Template Mounting Bracket (inside of panel) Edge of Faceplate (outside of panel) 7.65 JC-30D2 Panel Cutout 3.61 SDI-JC-22D2 rev. 11-1-21 page 21 of 22...
  • Page 22 Preferred Utilities Mfg Corp Preferred Instruments div. 31-35 South Street, Danbury CT 06810 203-743-6741 www.preferred-mfg.com SDI-JC-22D2 rev. 11-1-21 page 22 of 22...

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