Millipore NovAseptic GMP ATEX Installation And User Manual
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Millipore NovAseptic GMP ATEX Installation And User Manual

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NovAseptic
GMP ATEX
Mixer
Installation and User Guide

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Summary of Contents for Millipore NovAseptic GMP ATEX

  • Page 1 ® NovAseptic GMP ATEX Mixer Installation and User Guide...
  • Page 2 This manual is believed to be complete and accurate at the time of publication. In no event shall Millipore Corporation be liable for incidental or consequential damages in connection with or arising from the use of this manual.
  • Page 3 NovAseptic GMP ATEX Mixer Installation and User Guide Foreword Foreword The ATEX mixer is designed for operation in the classification as noted by the product label. To ensure that the mixer may operate in an ATEX defined environment the mixer must be in good working order before operating.

  • Page 4: Table Of Contents

    NovAseptic GMP ATEX Mixer Installation and User Guide Contents Operator and Equipment Safety........... 11 Labeling .................. 12 NovAseptic GMP ATEX Mixer Components ......... 13 Required Tools ................ 14 Optional Equipment ..............14 Installation and Operating Parameters......... 15 Noise level and Vibrations ............15 Installation ..................
  • Page 5 NovAseptic GMP ATEX Mixer Installation and User Guide...
  • Page 6 NovAseptic GMP ATEX Mixer Installation and User Guide...
  • Page 7 NovAseptic GMP ATEX Mixer Installation and User Guide...
  • Page 8 NovAseptic GMP ATEX Mixer Installation and User Guide...
  • Page 9 NovAseptic GMP ATEX Mixer Installation and User Guide...
  • Page 10 NovAseptic GMP ATEX Mixer Installation and User Guide...
  • Page 11 NovAseptic GMP ATEX Mixer Installation and User Guide...

  • Page 12: Operator And Equipment Safety

    • Any attempt to use the NovAseptic GMP ATEX Mixer equipment in a manner not specified by Millipore Corporation may result in damage to the equipment, voiding of product warranty, and possible operator injury.

  • Page 13: Labeling

    NovAseptic GMP ATEX Mixer Installation and User Guide...

  • Page 14: Novaseptic Gmp Atex Mixer Components

    NovAseptic GMP ATEX Mixer Installation and User Guide NovAseptic GMP ATEX Mixer Components Catalogue numbers and specifications for the components listed here can be found on the appropriate specification sheet. Mixing Head (AX#/12#) Handle the mixing head with care. The bearing material is hard and brittle. Keep the magnetic body away from any particles that may adhere to it.

  • Page 15: Required Tools

    Motor Serial number label Required Tools The following tools are required for installation of the NovAseptic GMP ATEX Mixer. The NovAseptic gauges 1 and 2 are included with the tank plate; the other tools (shown below) are not included with the mixer and are available from Millipore.

  • Page 16: Installation And Operating Parameters

    NovAseptic GMP ATEX Mixer Installation and User Guide Installation and Operating Parameters Please refer to the appropriate product specification sheet for more information. Tank Plate Parameter Minimum Maximum Temperature -80 °C (-112 °F) 200 °C (392 °F) Pressure -1 barg (-14.5 psig)

  • Page 17: Installation

    Installation Use the Installation Checklist and the Installation Qualification Checklist (in this manual) as guides for installing the mixer and initiating use. Use the Maintenance Checklist as a guide for follow up care of the mixer. For welding of the Tank Plate useGMP ATEX Welding Instructions.
  • Page 18 NovAseptic GMP ATEX Mixer Installation and User Guide Remove the protective cap. Ensure that the thread connection in the tank plate and male bearing are clean, dry, and free from foreign material. Tighten the male bearing clockwise by hand into the thread of the tank plate, making sure that it is aligned with the center line of the tank plate.

  • Page 19: Mixing Head Installation

    Mixing Head Installation See NovAseptic GMP Mixing Head Installation Guide 00101787PU for additional information. • Handle the mixing head with care. • Use extreme care when mounting the mixing head on to the male bearing; mixer bearings are brittle.

  • Page 20: Drive Unit Installation

    NovAseptic GMP ATEX Mixer Installation and User Guide Drive Unit Installation • The drive unit may be heavy. Use appropriate equipment to avoid injury. • Never use the drive unit without a frequency converter. • See the Electrical Installation section of this user guide for electrical information.
  • Page 21 Mounting the Drive Unit • Handle the drive unit with caution to avoid personal injury and damage to the equipment. • Do not make any adjustments to screws and bolts. • There is a powerful magnetic force between the mixing head and the outer drive head.
  • Page 22 NovAseptic GMP ATEX Mixer Installation and User Guide GMP 1000 ATEX and GMP 2000 ATEX 10° Tighten the screws (1) clockwise (view from below). Install the drive unit onto the tank plate. Insert the locking screws into the two oval holes in the tank plate (2).

  • Page 23: Electrical Installation

    EN 69241-14 AC Motor Installation The AC motor in the standard NovAseptic GMP ATEX Mixer is three-phase. Connect the drive unit according to the Variable Frequency Drive (VFD) system specifications. The drive unit can be Y- or ∆-connected, depending on the supply...
  • Page 24 Specifications Label Drive Unit Thermistor All standard NovAseptic GMP ATEX drive units are equipped with two positive temperature coefficient (PTC) thermistor probes. Millipore recommends installation of the probes. Thermistor protection units continuously monitor the temperature of the motor through a probe embedded in the motor windings. If the nominal operating temperature of the probe is reached, a rapid increase in resistance is converted into a switching function.
  • Page 25 Revolution Counter • Observe laws, regulations and/or standards governing the use, or intended use, of this equipment. • Any alteration of this equipment from factory specification may cause unsafe conditions and will void the product warranty. • Do not damage the sensor.
  • Page 26 If the thermal protection is wired into the stop circuit the motor may shut down if operated for too long a period of time at low speed. If the motor is to be operated continuously below 15 Hz, contact Millipore Technical Service recommendations on how to keeping the motor sufficiently cool for your application.

  • Page 27: Operation

    Operation • Ensure that the insta llation has been performed correctly and that the parameters are correctly programmed. • Ensure that no one is working inside the vessel. • Ensure that a sufficient level of liquid covers the mixing head and the male bearing to ensure sufficient lubrication of the bearing.

  • Page 28: Disassembly

    NovAseptic GMP ATEX Mixer Installation and User Guide Disassembly • Before dismounting the drive unit: • Ensure that the power supply is turned off. • Ensure that the vessel is empty and ventilated. • Ensure that the vessel is at atmospheric pressure.

  • Page 29: Cleaning And Sterilizing Procedures

    Cleaning and Sterilizing Procedures Cleaning in Place (CIP) GMP mixers are designed for CIP using any of the following processes: sprayball, rotary jethead, or submerged. Sprayball and Rotary Jethead Cleaning Start the liquid circulation through the sprayball or jethead before starting the mixer to ensure lubrication of the bearing.

  • Page 30: Sterilizing In Place (Sip)

    They can also cause a higher torque, which may cause the mixing head to decouple and severely damage the vessel. Other sterilization methods For information on using other sterilization methods, please contact your Millipore representative for NovAseptic GMP ATEX Mixer product information.

  • Page 31: Installation Atex Checklist

    Installation ATEX Checklist To ensure correct installation, before using the mixer make sure to complete each step in this checklist, and check the applicable box. Note: Follow all installation recommendations, cautions and warnings in this manual. Install the Male Bearing...

  • Page 32: Before Installing The Electrical Components

    NovAseptic GMP ATEX Mixer Installation and User Guide Install the Drive Unit – GMP 1000 ATEX and GMP 2000 ATEX Complete Fit screws and tighten clockwise (view from below). Install the drive unit into the tank plate. Install locking screws into the two oval holes in the tank plate.

  • Page 33: Install The Vfd System

    Install the VFD System Complete Select the appropriate control cabinet. Set voltage according to the AC motor. Set frequency according to the AC motor. Set minimum/maximum rpm. Set acceleration and deacceleration settings. Power and current limit according to the motor rating...

  • Page 34: Commissioning

    NovAseptic GMP ATEX Mixer Installation and User Guide Commissioning Valid Regulations Application of the AFS 1999:4 (Council Directive 97/23/EC of 29 May 1997 on Pressure Equipment), as amended. ATEX 94/9/EC Complete this checklist and ensure ATEX regulations are met. Commissioning Checkpoint...

  • Page 35: Installation Qualifi Cation Checklist

    Installation Qualifi cation Checklist Use this installation qualification for each vessel and mixer to ensure that the correct mixer has been installed and all important information has been gathered for future use. Installation Qualification Different applications require different operating parameters on the frequency converter depending on: •...
  • Page 36 NovAseptic GMP ATEX Mixer Installation and User Guide Check Points Frequency Converter Settings Parameter Original Value New Value Comments Min. Freq. (Hz) Max Freq.. (Hz)) Acceleration time (sec) Deaccelera- tion time (sec) Umin (V) Imax (%) I2T (%) Additional comments...

  • Page 37: Maintenance Checklist

    Maintenance Checklist To ensure safety and proper performance, perform quarterly inspection of the GMP ATEX Mixer according to the following table. Make copies of this table to use at each inspection. Refer to applicable instructions within this guide. Note: Follow all installation recommendations, cautions and warnings in this manual.
  • Page 38 NovAseptic GMP ATEX Mixer Installation and User Guide Component / Maintenance Check Notes Complete Drive Unit Check cables for damage Check the gearbox for leakage Check the gearbox for noise Check for any contact mark on Tank Plate Check shaft and outer drive head rota-...

  • Page 39: Spare Parts

    Spare Parts The number of spare parts to keep on hand depends on the number of mixers in production and their application. For further information, please contact Millipore. Millipore recommends the following equipment be kept in stock: • Mixing head (AX#/12#) •...

  • Page 40: Troubleshooting

    NovAseptic GMP ATEX Mixer Installation and User Guide Troubleshooting During troubleshooting, follow the instructions in this manual. A correct installation is crucial to proper operation. Before repair or service of the GMP ATEX Mixer, personnel must study and understand this user guide.
  • Page 41 “Operation/Starting the substances, dry running of mixing head Mixer.” (decoupling) Unexpected viscosity/density Call your Millipore represen- changes tative for consultation. Remove male bearing. Inspect male bearing and tank plate Incorrect rotational direction for damage. If it is undam- of mixing head...
  • Page 42 NovAseptic GMP ATEX Mixer Installation and User Guide Problem Possible Causes Solutions No signal from Revolution counter unit is Contact Millipore Technical revolution incorrectly mounted on the Service. counter gear box Corroded or damaged socket Contact Millipore Technical pins Service.

  • Page 43: Standard Warranty

    In the event of a breach of the foregoing warranty, Millipore’s sole obligation shall be to repair or replace, at its option, the applicable product or part thereof, provided the customer notifies Millipore promptly of any such breach.
  • Page 44 NovAseptic GMP ATEX Mixer Installation and User Guide...
  • Page 45 (1-800-645-5476) In the U.S., Canada and Puerto Rico, fax orders to 1-800-MILLIFX (1-800-645-5439). On the Internet www.millipore.com. Millipore and NovAseptic are registered trademarks of Millipore Corporation. The M logo is a trademark of Millipore Corporation. ISO is a trademark of The International Organization for Standardization or an affi liated company.

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