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Thank you for purchasing this high quality ACDelco Model AC-G0002 3500 Surge Watts / 3000 Running Watts Portable Generator. This manual
provides important information on properly operating and maintaining this ACDelco Model AC-G0002 3500 Surge Watts / 3000 Running Watts
Portable Generator. Every effort has been made to ensure the accuracy of this manual. We reserve the right to change this product at any time
without prior notice.
This manual contains important information regarding safety, operation, maintenance and storage of this product. Before use, read carefully and
understand all warnings, cautions, instructions and labels. Failure to do so could result in serious personal injury, property damage or even death.
SAVE THESE INSTRUCTIONS FOR FUTURE REFERENCE.
STOP!
DO NOT RETURN THIS GENERATOR TO THE RETAILER.
Questions? Problems? CONTACT BUFFALO TOOLS.
If you experience a problem or need to return this generator for repair, please fill out a RGA form by visiting our web site, http://www.buffalotools.com
Or, call our customer help line at 1-866-460-9437, Monday-Friday, 8 AM - 4 PM Central Time. A copy of the sales receipt is required.
New Buffalo Corporation
1220 North Price Road
St. Louis MO 63132
Phone: 866-460-9437 or
314-373-2740
Fax: 636-537-1055
www.buffalotools.com
Model AC-G0002 3500 Surge Watts / 3000 Running Watts Portable Generator
Model # AC-G0002
3500 Surge Watts / 3000 Running Watts
PORTABLE GENERATOR
INSTRUCTION MANUAL
c/o
1
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Summary of Contents for ACDelco AC-G0002
- Page 1 PORTABLE GENERATOR Thank you for purchasing this high quality ACDelco Model AC-G0002 3500 Surge Watts / 3000 Running Watts Portable Generator. This manual provides important information on properly operating and maintaining this ACDelco Model AC-G0002 3500 Surge Watts / 3000 Running Watts Portable Generator.
- Page 2 ACDelco Model AC-G0002 3500 Surge Watts / 3000 Running Watts Portable Generator FEATURES: • 3500 Surge Output • 3000 Running Watts • 120/240 Volt Operation • 6.5 HP Engine, 4 Stroke OHV • Air Cooled • 4 Gal. Fuel Tank w/Gauge •...
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Page 3: Table Of Contents
WARRANTY ... 31 PORTABILITY KIT INSTALLATION ... 33 ACDelco, ACDelco Emblems, and ACDelco related graphics are Trademarks of General Motors Corporation, used under license to and distributed by New Buffalo Corporation. Model AC-G0002 3500 Surge Watts / 3000 Running Watts Portable Generator... -
Page 4: Recognize Safety Symbols, Words And Labels
Always contact your dealer, distributor, service agent or manufacturer about problems or conditions you do not understand. Model AC-G0002 3500 Surge Watts / 3000 Running Watts Portable Generator This is the safety alert symbol. It is used to alert you to potential personal injury hazards. -
Page 5: Important Safety Instructions
• Empty the fuel tank before storing or transporting this generator. • Always handle fuel outdoors. • Before transporting, turn the fuel valve to the "off" position and disconnect the spark plug. Model AC-G0002 3500 Surge Watts / 3000 Running Watts Portable Generator... - Page 6 • Do not operate an excessive number of electrical devices in excess of the wattage capacity of this generator. • Do not turn on electrical devices until after they are connected to this generator. • Turn off all connected electrical devices before stopping this generator. Model AC-G0002 3500 Surge Watts / 3000 Running Watts Portable Generator...
- Page 7 Model AC-G0002 3500 Surge Watts / 3000 Running Watts Portable Generator...
- Page 8 In addition to the previously described safety information, familiarize yourself with all safety and hazard placards on this generator. – Model AC-G0002 3500 Surge Watts / 3000 Running Watts Portable Generator...
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Page 9: Package Contents
PACKAGE CONTENTS The following items are supplied with this ACDelco Model AC-G0002 3500 Surge Watts / 3000 Running Watts Portable Generator. Verify that all items are included. STOP! If there are missing items, call 1-866-460-9437, Monday - Friday, 8 AM - 4 PM Central Time for customer service. DO NOT RETURN THIS GENERATOR TO THE RETAILER. -
Page 10: Generator Components
(17) Muffler - Reduces the engine noise level. Model AC-G0002 3500 Surge Watts / 3000 Running Watts Portable Generator (8) Engine Switch - Used for starting/stopping the engine. (9) Recoil Starter - Pull-cord for starting the engine. -
Page 11: Preparing The Generator For Use
The correct quantity of oil is equal to the oil capacity of the engine crankcase and is 20 fluid oz (0.6 L) for this ACDelco Model AC-G0002 3500 Surge Watts / 3000 Running Watts Portable Generator. Add the correct quantity of oil before operating this generator for the first time. -
Page 12: Step 2 - Add Gasoline
3. Slowly add fresh, unleaded gasoline (with an octane rating 87 or higher) to the fuel tank. Be careful not to fill the fuel tank above the upper limit line. The fuel tank capacity for this ACDelco Model AC-G0002 3500 Surge Watts / 3000 Running Watts Portable Generator is 4 gallons (15 L). The fuel gauge, located on the top of this generator, indicates how much gasoline is currently in the fuel tank. -
Page 13: Step 3 - Ground The Generator
5. Confirm that the oil filler/dipstick cap is properly screwed in place when finished verifying the oil level. NOTE: The oil capacity for this ACDelco Model AC-G0002 3500 Surge Watts / 3000 Running Watts Portable Generator is 20 fluid oz (0.6 L). -
Page 14: Step 2 - Verify Gas Level
4. Move the choke lever to the “closed” position as shown in Figure 5. 5. Set the engine switch to the “on” position. Model AC-G0002 3500 Surge Watts / 3000 Running Watts Portable Generator 4 / 15 Fresh, Unleaded Gasoline Octane Rating 87 or Higher... -
Page 15: Using The Generator
Electrical devices running on AC current may be connected according to their wattage requirements. The rated (running) and surge wattage for this ACDelco Model AC-G0002 3500 Surge Watts / 3000 Running Watts Portable Generator is 3,000 and 3,500, respectively. Model AC-G0002 Rated (Running) Wattage Model AC-G0002 Surge Wattage The rated (running) wattage corresponds to the maximum wattage a generator can output on a continuous basis. - Page 16 DO NOT connect all of the devices. Select a combination of the electrical devices that will have a total wattage less than or equal to the rated wattage for the generator, i.e., no more than 3000 for this ACDelco Model AC-G0002 3500 Surge Watts / 3000 Running Watts Portable Generator.
- Page 17 60Hz loads with a NEMA L14-30 plug only to the 240/120 Volt outlet. See Figure 8 for an illustration of these outlets. Even though this ACDelco AC-G0002 Portable Generator has an overall rated wattage of 3000, do not attempt to draw more than 3400 Watts (20 A) from any ONE of the 120 Volt outlets.
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Page 18: Dc Usage
• If battery acid gets in the eyes, flush with water and immediately call a physician. • If battery acid is swallowed, drink large quantities of milk and immediately call a physician. Model AC-G0002 3500 Surge Watts / 3000 Running Watts Portable Generator Max. Cord Length (ft) by Wire Gauge... -
Page 19: Stopping The Generator
Clean Spark Plug Check/Clean Fuel Tank Verify Gas Level Clean Model AC-G0002 3500 Surge Watts / 3000 Running Watts Portable Generator Each Use Every Month or Every 3 Months or Each 20 Hrs Each 50 Hrs Figure 10 - Recommended maintenance schedule... -
Page 20: Cleaning The Generator
The oil level in this generator should be checked before each use. (See Figure 10.) When the oil level is low, add oil until the level is sufficient to operate this generator. The oil capacity for this ACDelco Model AC-G0002 3500 Surge Watts / 3000 Running Watts Portable Generator engine is 20 fluid oz. (0.6 L). To drain the oil from this generator: It is necessary to drain the oil from the crankcase only if it has become contaminated with water and/or dirt. -
Page 21: Air Filter Maintenance
6. Soak the dry sponge-like elements in engine oil. Squeeze out any excess oil. The engine will smoke during initial startup if too much oil is left in the air filter. 7. Replace the sponge-like elements in the air filter casing (the fine element first) and replace the cover. Model AC-G0002 3500 Surge Watts / 3000 Running Watts Portable Generator 20 / 0.6 SAE-30... -
Page 22: Fuel Filter Cup Cleaning
The spark plug is essential for proper engine operation. The spark plug should be intact, free of deposits, and properly gapped. A bad or incorrectly installed spark plug can cause engine damage. Model AC-G0002 3500 Surge Watts / 3000 Running Watts Portable Generator... -
Page 23: Emptying The Fuel Tank
7. Replace the fuel filter cup. 8. Store the drained gasoline in a suitable place. Do not store gasoline for more than 3 months. Model AC-G0002 3500 Surge Watts / 3000 Running Watts Portable Generator F6TC 0.028-0.031/0.7-0.8 Figure 17 - Measuring the Spark Plug Gap... -
Page 24: Storage/Transport Procedures
Empty the fuel tank. (See “Emptying the Fuel Tank” in the “Maintenance/Care” section.) 1 year or more Empty the fuel tank. (See “Emptying the Fuel Tank” in the “Maintenance/Care” section.) Disconnect the spark plug. (See Figure 16, Removing the spark plug.) Model AC-G0002 3500 Surge Watts / 3000 Running Watts Portable Generator... -
Page 25: Troubleshooting
Engine runs but there is no electrical output. Generator runs but does not support all connected electrical devices. Model AC-G0002 3500 Surge Watts / 3000 Running Watts Portable Generator Cause Engine switch is set to "off." Fuel valve is turned to "closed."... -
Page 26: Specifications
SPECIFICATIONS ACDelco Model AC-G0002 3500 Surge Watts / 3000 Running Watts Portable Generator Generator Type AC Output Rated Wattage (W) Surge Wattage (W) Rated Voltage (V) Rated Amperage Rated Frequency (Hz) Phase DC Output Voltage (V) Circuit Breaker Amperage (A) Dimensions and Weight Dimensions (in.) -
Page 27: Exploded View And Parts List
Model AC-G0002 3500 EXPLODED VIEW AND PARTS LIST Model AC-G0002 3500 Surge Watts / 3000 Running Watts Portable Generator... - Page 28 Voltage regulator GB276-89/2GF-3 Bearing 6202-2RS 31134/2GF-3 Plain washer 31931 Flange bolt 6 mm × 150 mm Model AC-G0002 3500 Surge Watts / 3000 Running Watts Portable Generator Item Part Description Bolt 8 mm × 205 mm 31933 Generator fan 31141/2GF-3 Bolt 5 mm ×...
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Page 29: Wiring Diagram
MODEL AC-G0002 3500 SURGE WATTS / 3000 RUNNING WATTS PORTABLE GENERATOR WIRING DIAGRAM Model AC-G0002 3500 Surge Watts / 3000 Running Watts Portable Generator... -
Page 30: Notes
NOTES: Model AC-G0002 3500 Surge Watts / 3000 Running Watts Portable Generator... -
Page 31: Warranty
ACDelco generators are warranted to be free from defects in materials and workmanship for a period of one (1) year from date of original purchase. Generators used for Commercial or Rental use have a warranty period of 90 days from date of original purchase. Keep purchase receipt and mail in the product registration card for proof of purchase. - Page 32 Model AC-G0002 3500 Surge Watts / 3000 Running Watts Portable Generator...
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Page 33: Portability Kit Installation
PORTABILITY KIT INSTALLATION The manufacturer recommends when using your ACDelco generator for recreational or utility functions that you properly install the Portability Kit included with your generator purchase. All ACDelco generator models include a Portability Kit for optional installation. Portability Kits are not required for ACDelco generators to properly operate. - Page 34 Model AC-G0002 3500 Surge Watts / 3000 Running Watts Portable Generator...
- Page 35 Model AC-G0002 3500 Surge Watts / 3000 Running Watts Portable Generator...
- Page 36 (AC3500070922) Model AC-G0002 3500 Surge Watts / 3000 Running Watts Portable Generator...