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ACDelco AC-G0003 Instruction Manual

5500 surge watts / 5000 running watts
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Thank you for purchasing this high quality ACDelco Model AC-G0003 5500 Surge Watts / 5000 Running Watts Portable Generator. This manual
provides important information on properly operating and maintaining this ACDelco Model AC-G0003 5500 Surge Watts / 5000 Running Watts
Portable Generator. Every effort has been made to ensure the accuracy of this manual. We reserve the right to change this product at any time
without prior notice.
This manual contains important information regarding safety, operation, maintenance and storage of this product. Before use, read carefully and
understand all warnings, cautions, instructions and labels. Failure to do so could result in serious personal injury, property damage or even death.
SAVE THESE INSTRUCTIONS FOR FUTURE REFERENCE.
STOP!
DO NOT RETURN THIS GENERATOR TO THE RETAILER.
Questions? Problems? CONTACT BUFFALO TOOLS.
If you experience a problem or need to return this generator for repair, please fill out a RGA form by visiting our web site, http://www.buffalotools.com
Or, call our customer help line at 1-866-460-9437, Monday-Friday, 8 AM - 4 PM Central Time. A copy of the sales receipt is required.
New Buffalo Corporation
1220 North Price Road
St. Louis MO 63132
Phone: 866-460-9437 or
314-373-2740
Fax: 636-537-1055
Model AC-G0003 5500 Surge Watts / 5000 Running Watts Portable Generator
Model # AC-G0003
5500 Surge Watts / 5000 Running Watts
PORTABLE GENERATOR
INSTRUCTION MANUAL
c/o
20080303
1

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Summary of Contents for ACDelco AC-G0003

  • Page 1 PORTABLE GENERATOR Thank you for purchasing this high quality ACDelco Model AC-G0003 5500 Surge Watts / 5000 Running Watts Portable Generator. This manual provides important information on properly operating and maintaining this ACDelco Model AC-G0003 5500 Surge Watts / 5000 Running Watts Portable Generator.
  • Page 2 Model AC-G0003 5500 Surge Watts / 5000 Running Watts Portable Generator...
  • Page 3 ACDelco Model AC-G0003 5500 Surge Watts / 5000 Running Watts Portable Generator FEATURES: • 5500 Surge Output • 5000 Running Watts • 120/240 Volt Operation • 13 HP Engine, 4 Stroke OHV • Air Cooled • 6.5 Gal. Fuel Tank w/Gauge •...

  • Page 4: Table Of Contents

    WARRANTY ... 31 PORTABILITY KIT INSTALLATION ... 33 ACDelco, ACDelco Emblems, and ACDelco related graphics are Trademarks of General Motors Corporation, used under license to and distributed by New Buffalo Corporation. Model AC-G0003 5500 Surge Watts / 5000 Running Watts Portable Generator...

  • Page 5: Recognize Safety Symbols, Words And Labels

    Always contact your dealer, distributor, service agent or manufacturer about problems or conditions you do not understand. Model AC-G0003 5500 Surge Watts / 5000 Running Watts Portable Generator This is the safety alert symbol. It is used to alert you to potential personal injury hazards.

  • Page 6: Important Safety Instructions

    • Empty the fuel tank before storing or transporting this generator. • Always handle fuel outdoors. • Before transporting, turn the fuel valve to the "off" position and disconnect the spark plug. Model AC-G0003 5500 Surge Watts / 5000 Running Watts Portable Generator...
  • Page 7 • Do not operate an excessive number of electrical devices in excess of the wattage capacity of this generator. • Do not turn on electrical devices until after they are connected to this generator. • Turn off all connected electrical devices before stopping this generator. Model AC-G0003 5500 Surge Watts / 5000 Running Watts Portable Generator...
  • Page 8 Model AC-G0003 5500 Surge Watts / 5000 Running Watts Portable Generator...
  • Page 9 In addition to the previously described safety information, familiarize yourself with all safety and hazard placards on this generator. Model AC-G0003 5500 Surge Watts / 5000 Running Watts Portable Generator...

  • Page 10: Package Contents

    PACKAGE CONTENTS The following items are supplied with this ACDelco Model AC-G0003 5500 Surge Watts / 5000 Running Watts Portable Generator. Verify that all items are included. STOP! If there are missing items, call 1-866-460-9437, Monday - Friday, 8 AM - 4 PM Central Time for customer service. DO NOT RETURN THIS GENERATOR TO THE RETAILER.

  • Page 11: Generator Components

    (19) Muffler - Reduces the engine noise level. Model AC-G0003 5500 Surge Watts / 5000 Running Watts Portable Generator (8) Engine Switch - Used for starting/stopping the engine. (9) Recoil Starter - Pull-cord for starting the engine.

  • Page 12: Preparing The Generator For Use

    The correct quantity of oil is equal to the oil capacity of the engine crankcase and is 38 fluid oz (1.13 L) for this ACDelco Model AC-G0003 5500 Surge Watts / 5000 Running Watts Portable Generator. Add the correct quantity of oil before operating this generator for the first time.

  • Page 13: Step 2 - Add Gasoline

    3. Slowly add fresh, unleaded gasoline (with an octane rating 87 or higher) to the fuel tank. Be careful not to fill the fuel tank above the upper limit line. The fuel tank capacity for this ACDelco Model AC-G0003 5500 Surge Watts / 5000 Running Watts Portable Generator is 6.5 gallons (24.6 L).

  • Page 14: Step 3 - Ground The Generator

    5. Confirm that the oil filler/dipstick cap is properly screwed in place when finished verifying the oil level. NOTE: The oil capacity for this ACDelco Model AC-G0003 5500 Surge Watts / 5000 Running Watts Portable Generator is 1.2 Qt (US).

  • Page 15: Step 2 - Verify Gas Level

    4. Move the choke lever to the “closed” position as shown in Figure 5. 5. Set the engine switch to the “on” position. Model AC-G0003 5500 Surge Watts / 5000 Running Watts Portable Generator 6.5 / 24.6 Fresh, Unleaded Gasoline Octane Rating 87 or Higher...

  • Page 16: Using The Generator

    Electrical devices running on AC current may be connected according to their wattage requirements. The rated (running) and surge wattage for this ACDelco Model AC-G0003 5500 Surge Watts/ 5000 Running Watts Portable Generator is 5,000 and 5,500, respectively. Model AC-G0003 Rated (Running) Wattage Model AC-G0003 Surge Wattage The rated (running) wattage corresponds to the maximum wattage a generator can output on a continuous basis.
  • Page 17 DO NOT connect all of the devices. Select a combination of the electrical devices that will have a total wattage less than or equal to the rated wattage for the generator, i.e., no more than 5000 for this ACDelco Model AC-G0003 5500 Surge Output / 5000 Running Watts Portable Generator.
  • Page 18 60Hz loads with a NEMA L14-30 plug only to the 240/120 Volt outlet. See Figure 8 for an illustration of these outlets. Even though this ACDelco AC-G0003 Portable Generator has an overall rated wattage of 5000, do not attempt to draw more than 5400 Watts (20 A) from any ONE of the 120 Volt outlets.

  • Page 19: Dc Usage

    Allowing gasoline to sit in this generator's fuel tank for extended time without use can increase the difficulty in starting this generator in the future. Never store this generator for extended time with gasoline in the fuel tank. Model AC-G0003 5500 Surge Watts / 5000 Running Watts Portable Generator...

  • Page 20: Maintenance/Care

    (see “Changing/Adding Oil” in this section of this manual). 5. Confirm that the oil filler/dipstick cap is properly in place when finished verifying the oil level. Model AC-G0003 5500 Surge Watts / 5000 Running Watts Portable Generator Each Use...

  • Page 21: Changing/Adding Oil

    The oil level in this generator should be checked before each use. (See Figure 10.) When the oil level is low, add oil until the level is sufficient to operate this generator. The oil capacity for this ACDelco Model AC-G0003 5500 Surge Watts / 5000 Running Watts Portable Generator engine is 1.2 Qt. (38 fluid oz.) (1.13 L).

  • Page 22: Air Filter Maintenance

    1. Turn the fuel valve to the “off” position. 2. Unscrew the fuel filter cup from the fuel valve using a wrench. (Turn the valve toward you to unscrew as illustrated in Figure 15.) Model AC-G0003 5500 Surge Watts / 5000 Running Watts Portable Generator...

  • Page 23: Spark Plug Maintenance

    6. Screw the spark plug back into place on this generator by using the included spark plug wrench. 7. Replace the spark plug cap. Model AC-G0003 5500 Surge Watts / 5000 Running Watts Portable Generator Figure 15 - Removing the Fuel Filter Cup F6TC 0.028-0.031/0.7-0.8...

  • Page 24: Emptying The Fuel Tank

    Empty the fuel tank. (See “Emptying the Fuel Tank” in the “Maintenance/Care” section.) Disconnect the spark plug. (See Figure 16, Removing the spark plug.) Model AC-G0003 5500 Surge Watts / 5000 Running Watts Portable Generator Figure 17 - Measuring the Spark Plug Gap...

  • Page 25: Troubleshooting

    Engine runs but there is no electrical output. Generator runs but does not support all connected electrical devices. Model AC-G0003 5500 Surge Watts / 5000 Running Watts Portable Generator Cause Engine switch is set to "off." Fuel valve is turned to "closed."...

  • Page 26: Specifications

    SPECIFICATIONS ACDelco Model AC-G0003 5500 Surge Watts / 5000 Running Watts Portable Generator Generator Type AC Output Rated Wattage (W) Surge Wattage (W) Rated Voltage (V) Rated Amperage Rated Frequency (Hz) Phase DC Output Voltage (V) Circuit Breaker Amperage (A) Dimensions and Weight Dimensions (in.)

  • Page 27: Exploded View And Parts List

    EXPLODED VIEW AND PARTS LIST Model AC-G0003 5500 Surge Watts / 5000 Running Watts Portable Generator...

  • Page 28: Parts List

    31710 37420/2GF-3 31380 37340 35550 31750 32520 35510 35540 35410 35530 Model AC-G0003 5500 Surge Watts / 5000 Running Watts Portable Generator Description Item Part Gasoline engine 37880 Frame complete 37310/2.8GF-3 Bottom rubber mount A 37320 Bottom rubber mount B...

  • Page 29: Wiring Diagram

    MODEL AC-G0003 5500 SURGE WATTS / 5000 RUNNING WATTS PORTABLE GENERATOR WIRING DIAGRAM Model AC-G0003 5500 Surge Watts / 5000 Running Watts Portable Generator...

  • Page 30: Notes

    NOTES: Model AC-G0003 5500 Surge Watts / 5000 Running Watts Portable Generator...

  • Page 31: Warranty

    ACDelco generators are warranted to be free from defects in materials and workmanship for a period of one (1) year from date of original purchase. Generators used for Commercial or Rental use have a warranty period of 90 days from date of original purchase. Keep purchase receipt and mail in the product registration card for proof of purchase.
  • Page 32 NOTES: Model AC-G0003 5500 Surge Watts / 5000 Running Watts Portable Generator...

  • Page 33: Portability Kit Installation

    PORTABILITY KIT INSTALLATION The manufacturer recommends when using your ACDelco generator for recreational or utility functions that you properly install the Portability Kit included with your generator purchase. All ACDelco generator models include a Portability Kit for optional installation. Portability Kits are not required for ACDelco generators to properly operate.
  • Page 34 NOTES: Model AC-G0003 5500 Surge Watts / 5000 Running Watts Portable Generator...
  • Page 35 NOTES: Model AC-G0003 5500 Surge Watts / 5000 Running Watts Portable Generator...
  • Page 36 Model AC-G0003 5500 Surge Watts / 5000 Running Watts Portable Generator...
  • Page 37 (AC5500070722) Model AC-G0003 5500 Surge Watts / 5000 Running Watts Portable Generator...

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