Page 3
Warranty The NI PXI-4220 is warranted against defects in materials and workmanship for a period of one year from the date of shipment, as evidenced by receipts or other documentation. National Instruments will, at its option, repair or replace equipment that proves to be defective during the warranty period.
Page 4
Conventions The following conventions are used in this manual: <> Angle brackets that contain numbers separated by an ellipsis represent a range of values associated with a bit or signal name—for example, DIO<3..0>. » The » symbol leads you through nested menu items and dialog box options to a final action.
NI-DAQ......................1-4 Installing the Software ....................1-4 Installing the NI PXI-4220 Hardware................1-4 Unpacking......................1-5 Installing the NI PXI-4220 Device into a PXI Chassis ........1-5 Verifying the Installation ....................1-7 Troubleshooting the Self-Test Verification ..............1-8 Removing the NI PXI-4220 ...................1-8 Removing the PXI-4220 from a PXI Chassis..........1-8 Removing the NI PXI-4220 from MAX ............1-9...
Page 6
Half-Bridge Type II ..................4-11 Full-Bridge Type I ..................4-13 Full-Bridge Type II ..................4-15 Full-Bridge Type III..................4-17 NI PXI-4220 Theory of Operation ................4-19 Bridge Configuration and Completion............4-22 Excitation ......................4-22 Remote Sense ................... 4-23 Gain/Input Range .................... 4-25 Filter ........................
Page 7
Using a DAQmx Channel Property Node in LabVIEW ....5-10 Synchronization and Triggering ..............5-11 Synchronizing the NI PXI-4220 ..............5-12 Synchronizing the NI PXI-4220 Using LabVIEW ......5-14 Other Application Documentation and Material ............5-15 Calibrating the NI PXI-4220..................5-16 Calibrating the NI PXI-4220 ................5-16 Internal Calibration Procedure ............5-16...
Page 8
Signal During Simultaneous Sample and Hold Sampling ....4-30 Figure 4-18. AI CONV CLK Signal Routing ............4-33 Figure 4-19. NI PXI-4220 PXI Trigger Bus Signal Connection ....... 4-35 Figure 5-1. Typical Program Flowchart ..............5-2 Figure 5-2. LabVIEW Channel Property Node with Filtering Enabled at 10 kHz and SS/H Disabled ..........
Installing the NI PXI-4220 The NI PXI-4220 is part of the SC Series of data acquisition (DAQ) devices with integrated signal conditioning. The SC Series reduces measurement set up and configuration complexity by integrating signal conditioning and DAQ on the same product.
The NI PXI-4220 is configured using Measurement & Automation Explorer (MAX) or through function calls to NI-DAQmx. What You Need to Get Started To set up and use the NI PXI-4220, you need the following: ❑ NI PXI-4220 device ❑...
You can download NI documents from ni.com/manuals Software Programs When programming National Instruments DAQ hardware, you can use an NI application development environment (ADE) or other ADEs. In either case, you use the NI-DAQmx application programming interface (API). National Instruments ADE Software LabVIEW features interactive graphics, a state-of-the-art interface, and a powerful graphical programming language.
CD. Note The NI PXI-4220 is not supported in Traditional NI-DAQ. Installing the NI PXI-4220 Hardware This section describes how to install the NI PXI-4220 for use in the PXI chassis. NI PXI-4220 User Manual ni.com...
If you are using the NI PXI-4220 in a PXI-1010 or PXI-1011 combination chassis, Note NI recommends you not install the device into the right-most PXI slot. The NI PXI-4220 cannot control the SCXI chassis slots in a combination chassis.
Verifying the Installation When you power up the computer, the system should automatically detect the NI PXI-4220. You can use MAX to verify that the NI PXI-4220 is installed correctly. To verify the installation and successful detection of the NI PXI-4220, complete the following steps: If you need help during the verification process, open the Measurement &...
Chapter 1 Installing the NI PXI-4220 Troubleshooting the Self-Test Verification If the self-test verification did not verify the NI PXI-4220 installation or the NI PXI-4220 did not appear in MAX, complete the following steps to troubleshoot the installation. Check to see if the operating system detected the card.
Slide the device completely out. The next time you restart the computer the NI PXI-4220 will have a red circle with a white X inside it next to the device in MAX.
The PFI0/CAL SMB connector is for low-voltage timing and calibration signals only. Voltages greater than ±10 V can damage the device. Figure 2-2 shows the pin signal assignments for each of the NI PXI-4220 DSUB connectors. Refer to Figure 2-2 when constructing DSUB connection leads to ensure the signal wires are routed correctly.
NI recommends using a 0.1% precision resistor. If a less precise resistor is used, offset null compensation calibration is not as accurate. Refer to the Offset Null Compensation section of Chapter 4, Theory of Operation, for more information. NI PXI-4220 User Manual ni.com...
Poisson effect (–νε). • is an active element measuring tensile strain (+ε). • is the excitation voltage. • is the lead resistance. • is the voltage measured. • is shunt calibration resistor A. NI PXI-4220 User Manual ni.com...
(–ε). • is an active element measuring tensile strain (+ε). • is the excitation voltage. • is the lead resistance. • is the measured voltage. • is shunt calibration resistor A. NI PXI-4220 User Manual ni.com...
Poisson effect (–νε). • is an active element measuring the tensile strain (+ε). • is the excitation voltage. • is the lead resistance. • is the measured voltage. • is shunt calibration resistor A. NI PXI-4220 User Manual 2-10 ni.com...
Chapter 2 Connecting Signals Remote Sense For remote sensing, wire the NI PXI-4220 for remote sense as shown in Figure 2-10. Refer to the Remote Sense section of Chapter 4, Theory of Operation, for more information about remote sensing. Using remote sense...
The test panels allow you to measure the signal connected to the NI PXI-4220 directly as well as configure some of the properties of your measurement. To open the NI PXI-4220 device test panels when in MAX,...
MAX to programmatically perform offset null compensation and shunt calibration. It also describes how to perform configuration of these settings for the NI PXI-4220 in NI-DAQmx. For more information about the relationship between the...
Gain/input range refers to the signal conditioning gain and digitizer input range, software configurable settings that allow you to choose the appropriate amplification to fully utilize the range of the NI PXI-4220 DAQ circuitry. In most applications NI-DAQ sets the gain for you determined by the input range.
7.0 or later of an NI ADE. You can use MAX to configure your bridge-based sensor measurement. This section describes where you can access each software-configurable setting available in MAX. NI PXI-4220 User Manual ni.com...
Strain and custom voltage with excitation are the most commonly used NI-DAQmx Task or NI-DAQmx Global Channel types with the NI PXI-4220. Use the Custom Voltage with Excitation NI-DAQmx Task or Global Channel when measuring load, force, torque, pressure or other bridge-based sensors.
This leaves the shunt calibration resistor disconnected from the circuit. For more information about how to further configure the NI PXI-4220, or how to use Note LabVIEW to configure the device and take measurements, refer to Chapter 5,...
Chapter 3 Configuring and Testing For most NI PXI-4220 applications, you should set the autozero mode to None. Note Autozero is not useful for relative transducers such as strain gauges. Autozero performs a software compensation for offset voltage from the signal conditioning and DAQ circuitry, not the transducer, and is therefore not as accurate as hardware offset null compensation.
Verifying the Signal in NI-DAQmx Using a Task or Global Channel You can verify the signals on the NI PXI-4220 using NI-DAQmx by completing the following steps: Click the + next to Data Neighborhood.
Page 38
You have now verified the NI PXI-4220 configuration and signal connection. Note For more information on how to further configure the NI PXI-4220, or how to use LabVIEW to configure the module and take measurements, refer to Chapter 5, Developing Your Application.
In the figures and equations in this document, the acronyms, formulas, and variables are defined as: ε is the measured strain (+ε is tensile strain and –ε is compressive strain). ε is the simulated strain. NI PXI-4220 User Manual ni.com...
A passive quarter-bridge completion resistor (dummy resistor) is required in addition to half-bridge completion. • Temperature variation in specimen decreases the accuracy of the measurements. Sensitivity at 1000 µε is ∼ 0.5 mV • input. NI PXI-4220 User Manual ni.com...
Figure 4-4 shows how to position a strain-gauge resistor in an axial and bending configurations. Figure 4-5 shows the quarter-bridge type II circuit wiring diagram. (+ ) (+ ) Axial Bending Figure 4-4. Quarter-Bridge Type II Measuring Axial and Bending Strain NI PXI-4220 User Manual ni.com...
Page 46
) of the wiring if shunt calibration is performed or if lead length is very short (∼ <10 ft), depending on the wire gauge. For example, 10 ft of 24-AWG copper wire has a lead resistance of 0.25 Ω. NI PXI-4220 User Manual ni.com...
Page 48
) of the wiring if shunt calibration is performed or if lead length is very short (∼ <10 ft), depending on the wire gauge. For example 10 ft of 24-AWG copper wire has a lead resistance of 0.25 Ω. NI PXI-4220 User Manual 4-10 ni.com...
Page 50
SCA (pin 4) and SCCOM (pin 5). Do not directly short SCA (pin 4) or SCCOM (pin 5) inside your connector unless the strain-gauge leads are short and have minimal lead resistance. NI PXI-4220 User Manual 4-12 ni.com...
Page 52
SCA (pin 4) and SCCOM (pin 5). Do not directly short SCA (pin 4) or SCCOM (pin 5) inside your connector unless the strain-gauge leads are short and have minimal lead resistance. NI PXI-4220 User Manual 4-14 ni.com...
Page 54
SCA (pin 4) and SCCOM (pin 5). Do not directly short SCA (pin 4) or SCCOM (pin 5) inside your connector unless the strain-gauge leads are short and have minimal lead resistance. NI PXI-4220 User Manual 4-16 ni.com...
Page 56
SCA (pin 4) and SCCOM (pin 5). Do not directly short SCA (pin 4) or SCCOM (pin 5) inside your connector unless the strain-gauge leads are short and have minimal lead resistance. NI PXI-4220 User Manual 4-18 ni.com...
Chapter 4 Theory of Operation Figure 4-16. Block Diagram of the NI PXI-4220 NI PXI-4220 User Manual 4-20 ni.com...
Page 59
1 or 20 gain setting of the instrumentation amplifier, permit the NI PXI-4220 to have 49 gain settings between 1 and 1000. By default the NI PXI-4220 T/H circuitry is enabled to allow SS/H. This allows you to acquire synchronized measurements from both channels.
The quarter-bridge completion resistor is socketed for easy replacement. The quarter-bridge completion resistor for AI 0 is located on the NI PXI-4220 at reference designator R5, the completion resistor for AI 1 is located at R2.
Page 62
Theory of Operation The NI PXI-4220 excitation output circuits set the output voltage by monitoring the remote sense pins. Hence, the NI PXI-4220 corrects for a voltage (I × R) drop in the excitation leads between the module and the bridge, even if lead resistance changes with temperature.
Theory of Operation Gain/Input Range In normal NI PXI-4220 operation you do not need to set the gain. NI-DAQmx automatically sets the appropriate gain based on the range of your task or global channel, or the input limits set in LabVIEW.
For example, since the NI PXI-4220 DAQ circuitry has a maximum analog input range of ±10 V and you have set the maximum input to the NI PXI-4220 to be +12 mV, set the gain to the setting closest to 10 V...
Theory of Operation Offset Null Compensation The NI PXI-4220 provides offset null compensation to adjust signal voltages to proper levels when the strain gauge or bridge sensor is at rest (unstrained). For most sensors offset null compensation is used to remove an initial voltage offset from the Wheatstone bridge.
SCA (pin 4), QTR/SCB (pin 9), and SCCOM (pin 5) on the DSUB connectors. Each shunt calibration circuit consists of a resistor in series with a switch. The NI PXI-4220 shunt calibration switch is a long-life solid-state switch. The electronic switch is galvanically isolated from ground;...
T/H circuitry. The outputs of the T/H amplifiers follow their inputs, also called tracking the inputs, until they receive a hold signal from the DAQ circuitry. Both channels on the NI PXI-4220 hold their signal at the same time. Multiple NI PXI-4220 devices can be synchronized, allowing you to simultaneously sample channels on multiple modules.
It is possible to enable and disable SS/H programmatically in NI-DAQmx, although NI recommends that you leave SS/H enabled for most applications. By default the NI PXI-4220 has SS/H enabled. You should only disable SS/H if your application does not require simultaneous...
50 or 60 Hz powerline noise. The minimum NI PXI-4220 CMRR is 85 dB at gains ≥20. This results in 0.006% of the CMV introduced as error on the measured signal.
Timing and Control Functional Overview The NI PXI-4220 is similar to the NI E Series DAQ device architecture in many ways. This architecture uses the NI data acquisition system timing controller (DAQ-STC) for time-related functions. The DAQ-STC consists of two timing groups that control AI and general-purpose counter/timer functions.
(SI2) counter TC. Programmable Function Inputs PFI0 is connected to the front SMB connector of the NI PXI-4220. Software can select PFI0 as the external source for a given timing signal. Any timing signal can use the PFI0 pin as an input, and multiple timing signals can simultaneously use the same PFI.
A/D conversions, digital-to-analog converter (DAC) updates, or general-purpose signals at the I/O connector. The NI PXI-4220 can use either its internal 20 MHz master timebase or an external timebase received over the PXI trigger bus on the PXI clock line.
PXI Trigger<7> Switch Master Timebase Figure 4-19. NI PXI-4220 PXI Trigger Bus Signal Connection Table 4-4 provides more information about each of the timing signals available on the PXI trigger bus. For more detailed timing signal information, refer to Appendix B, Timing Signal Information.
Page 74
Output AI PAUSE TRIG Input This signal can pause and resume Input Input acquisition. AI SAMPLE CLK Input This timebase provides the master clock Input Input TIMEBASE from which the sample clocks are derived. NI PXI-4220 User Manual 4-36 ni.com...
Developing Your Application This chapter describes basic programming information for the NI PXI-4220 and how to develop your application in LabVIEW. Developing Your Application in NI-DAQmx If you are not using an NI ADE, using an NI ADE prior to version 7.0, or using an...
Refer to the Synchronizing the NI PXI-4220 section for more information about synchronizing multiple NI PXI-4220 devices. Programmatically adjusting properties for a task created in the DAQ Assistant overrides the original, or default, settings only for that session.
Configuring Channel Properties All of the different ADEs used to configure the NI PXI-4220 access an underlying set of NI-DAQmx properties. Table 5-1 is a list of some of the properties that configure the NI PXI-4220.
ADE Help. Perform Offset Null Compensation The NI PXI-4220 provides offset null compensation circuitry to adjust signal voltages to proper levels when the strain gauge or bridge sensor is at rest (unstrained). For most sensors offset null compensation is used to remove an initial voltage offset from the Wheatstone bridge.
Some custom scaling applications require the actual excitation voltage applied to the bridge instead of the nominal excitation voltage output by the NI PXI-4220. You can scan the remote sense pins RSX+ (pin 3) and RSX– (pin 8) with the DAQmx physical channels DevX/_pPosX to find the actual excitation voltage.
This section describes in more detail the steps shown in the typical program flowchart in Figure 5-1, such as how to create a task in LabVIEW and configure the channels of the NI PXI-4220. If you need more information or for further instructions, select Help»VI, Function, & How-To Help from the LabVIEW menu bar.
Clear Task DAQmx Clear Task.vi Using a DAQmx Channel Property Node in LabVIEW With the NI PXI-4220 you must use property nodes to disable SS/H. Note You can use property nodes in LabVIEW to manually configure your channels. To create a LabVIEW property node, complete the following steps: Launch LabVIEW.
NI-DAQmx properties. Synchronization and Triggering If you have multiple NI PXI-4220 devices, you can synchronize them to acquire samples at the same time and at the same rate. With SS/H enabled, and each device synchronized, you can use multiple NI PXI-4220 devices to acquire and analyze complex signals.
Chapter 5 Developing Your Application The NI PXI-4220 that generates the start trigger and the timebase for all of the synchronized devices is called the master. The master NI PXI-4220 exports the shared timing signals through the PXI bus to the slave devices.
Except where otherwise stated, the VIs in Table 5-3 are located on the Functions» All Functions»NI Measurements»DAQmx - Data Acquisition subpalette and accompanying subpalettes in LabVIEW. Table 5-3. Synchronizing the NI PXI-4220 Using LabVIEW Flowchart Step VI or Program Step Create a Master Task —This VI is optional if you created...
• LabVIEW Example Programs, available by selecting Open» Examples from the opening screen. Most of the examples applicable to the NI PXI-4220 are located in Hardware Input and Output» DAQmx»Analog Measurements and Hardware Input and Output»DAQmx»Synchronization»Multi-Device. Note The example program , located Acq Strain Samples (with Calibration).vi...
System calibration removes the offset and gain errors, two sources of potential measurement errors. Calibrating the NI PXI-4220 The NI PXI-4220 is shipped with a calibration certificate and is calibrated at the factory to the specifications described in Appendix A, Specifications. Calibration constants are stored on the NI PXI-4220.
NI recommends you perform an external calibration once a year. At the time of publication, there is currently no external calibration procedure document available for the NI PXI-4220. Return the NI PXI-4220 to NI for external calibration. NI provides a certificate of calibration with the calibrated NI PXI-4220.
Specifications This appendix lists the specifications for the NI PXI-4220 device. These specifications are typical at 25 °C unless otherwise noted. All specifications are with SS/H enabled unless otherwise noted. Analog Input Number of input channels ...... 2 Voltage gain settings......X1 to X1000 with the following gain settings: 1;...
Appendix A Specifications NI PXI-4220 Accuracy Information Absolute Accuracy Noise + Quantization Temperature Drift µ Offset Absolute Nominal % of Reading Maximum Single Gain Drift Drift Accuracy at µ µ Range Gain 1 Year Offset ( Averaged (%/°C) /°C) Full Scale ±10.0 V...
Page 95
Lowpass filter settings ......10 Hz, 100 Hz, 1 kHz, 10 kHz, or bypass Bandwidth, filter bypassed .....–3 db at 20 kHz The pre-calibration errors apply only for users doing register level programming. NI-DAQmx users do not see the pre-calibration errors. NI PXI-4220 User Manual ni.com...
Page 97
Shunt calibration resistors are located near the front of the PXI-4220 and are socketed. Resistors shipped with the PXI-4220 are 100 kΩ RN-55 style (standard 1/4 W size). The tolerance is ±0.1% and the temperature coefficient is 10 ppm/°C max. NI PXI-4220 User Manual ni.com...
Page 99
Relative humidity ........10 to 90%, non-condensing Maximum altitude........2,000 m Pollution Degree (indoor use only) ..2 Safety The NI PXI-4220 is designed to meet the requirements of the following standards of safety for electrical equipment for measurement, control, and laboratory use: •...
Page 100
Appendix A Specifications CE Compliance The NI PXI-4220 meets the essential requirements of applicable European Directives, as amended for CE marking, as follows: Low-Voltage Directive (safety) ..... 73/23/EEC Electromagnetic Compatibility Directive (EMC) ........89/336/EEC Note Refer to the Declaration of Conformity (DoC) for this product for any additional regulatory compliance information.
Figure B-2 shows a typical pretriggered sequence. AI START TRIG AI REF TRIG AI SAMP CLK AI CONV CLK Scan Counter Figure B-2. Typical Pretriggered Sequence NI PXI-4220 User Manual ni.com...
50 to 100 ns. This output is set to high-impedance at startup. Figures B-5 and B-6 show the input and output timing requirements for AI REF TRIG. Rising-Edge Polarity Falling-Edge Polarity = 10 ns minimum Figure B-5. AI REF TRIG Input Signal Timing NI PXI-4220 User Manual ni.com...
AI CONV CLK appears when the onboard SI2 counter reaches zero. If you select an external AI CONV CLK, the first external pulse after AI SAMP CLK generates a conversion. Separate the AI SAMP CLK pulses by at least one scan period. NI PXI-4220 User Manual ni.com...
Page 108
Separate the AI CONV CLK pulses by at least one conversion period. The NI PXI-4220 sample interval counter generates AI CONV CLK unless you select an external source. The AI SAMP CLK signal starts the counter, which counts down and reloads itself until the scan finishes.
Page 110
The polarity of AI HOLD COMPLETE is not software selectable when Note programmed using NI-DAQmx. It is a positive polarity pulse. AI CONV CLK AI HOLD COMPLETE = 50 to 100 ns = 400 to 500 ns Figure B-12. AI HOLD COMPLETE Signal Timing NI PXI-4220 User Manual B-10 ni.com...
Page 111
This appendix lists common questions related to the use of the NI PXI-4220. Which version of NI-DAQ works with the NI PXI-4220 and how do I get the most current version of NI-DAQ? You must have NI-DAQ 7.0 or later and use NI-DAQmx. Visit ni.com...
Page 112
NI PXI-4220. If I am powering my bridge-based transducers with an external voltage source, what voltage setting should I set on the NI PXI-4220? Even with an external voltage source for the transducers, internal excitation voltage is still used by the offset null compensation circuitry inside the NI PXI-4220.
Page 114
Typically, a bus is the expansion vehicle to which I/O or other devices are connected. bus master a type of a plug-in device or controller with the ability to read and write devices on the computer bus Celsius CalDAC calibration DAC NI PXI-4220 User Manual ni.com...
Page 120
10 and 90% points of the step response of a system root mean square—the square root of the average value of the square of the instantaneous signal amplitude; a measure of signal amplitude NI PXI-4220 User Manual ni.com...
Page 124
I, 2-8, 4-13 full-bridge configuration II, 2-9, 4-15 quarter-bridge configuration I, 2-4, 4-4 full-bridge configuration III, 2-10, 4-17 quarter-bridge configuration II, 2-5, 4-6 half-bridge configuration I, 2-6, 4-9 questions and answers, C-1 half-bridge configuration II, 2-7, 4-11 NI PXI-4220 User Manual ni.com...
Page 126
CONVERT* signal routing (figure), 4-33 device and RTSI clocks, 4-34 programmable function inputs, 4-33 TRIG1 signal, B-3 See also PFI0/TRIG1 signal TRIG2 signal, B-4 See also PFI1/TRIG2 signal troubleshooting, questions and answers, C-1 NI PXI-4220 User Manual ni.com...