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SERVICE MANUAL
TECHNICAL INFORMATION
REV. 1.0
SMOKEMETER
OPA-100

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Summary of Contents for BrainBee OPA-100

  • Page 1 SERVICE MANUAL TECHNICAL INFORMATION REV. 1.0 SMOKEMETER OPA-100...
  • Page 2: Table Of Contents

    SAFETY ............................5 2.2.2 MARCATURA..........................5 INSTALLATION AND SERVICE OPERATIONS ..............6 VERIFY COMPONENTS ......................6 3.1.1 SYSTEM N. 1 : PC+AGS-200+OPA-100 ..................6 3.1.2 SYSTEM N. 1 : PC+AGS-200+OPA-100 ..................7 SOFTWARE UPDATE......................8 INITIAL VERIFICATION ....................... 8 3.3.1 EXTERNAL VISUAL CHECK ......................8 3.3.2...
  • Page 3: Introduction

    INTRODUCTION OPA-100 1 INTRODUCTION 1.1 CONTENTS OF THE MANUAL This manual is for the TECHNICAL SERVICE department and is an aid for repair and servicing of the OPA Diesel Smokemeter. The manual is made with different chapters: Chapter 2 SAFETY GENERAL INFORMATION...
  • Page 4: Safety General Information

    OPA-100 SAFETY GENERAL INFORMATION 2 SAFETY GENERAL INFORMATION 2.1 IMPORTANT INFORMATION FOR SAFETY During the installation and the execution of operative procedure, some important rules for individual safety must be observed. All operations described in this manual must be done by...
  • Page 5: Symbol

    SAFETY GENERAL INFORMATION OPA-100 2.2 SYMBOL This paragraph explains all safety symbols you might find on the devices. 2.2.1 SAFETY ALTERNATE CURRENT GROUND READ MANUAL INSTRUCTION ATTENTION ! ELECTRICAL SHAKE ATTENTION ! DON’T REMOVE THE COVER (reserved operation only for technical department) 2.2.2...
  • Page 6: Installation And Service Operations

    Temperature probe AGS/OPA (6 m.) RPM Inductive clamp CPI-020 RPM-020 Diesel RPM cable for piezo transducer (6 m.) TSD-010 Piezo transducer diesel RPM reading for OPA-100 (d.6 OSCILLOSCOPE FUNCTION : DMO-810 Oscilloscope kit for PC with cables MS0100-06-0_service_manual.doc 6/22 INSTALLATION AND SERVICE OPERATIONS...
  • Page 7: System N. 1 : Pc+Ags-200+Opa-100

    INSTALLATION AND SERVICE OPERATIONS OPA-100 3.1.2 SYSTEM N. 1 : PC+AGS-200+OPA-100 COM PC PSI-60 OPA-100 AGS-200 INSTALLATION AND SERVICE OPERATIONS 7/22 MS0100-06-0_service_manual.doc...
  • Page 8: Software Update

    In order to update the instrument you can use special software where you can find on line instructions with the required cables and connections. You can get software via the internet (www.brainbee.com) or by our CD Rom 3.3 INITIAL VERIFICATION...
  • Page 9: Internal Visual Check (Only For Authorized Technician)

    The red led on the electronic board flashes 1 pulse/sec to signal a correct working status. If led flashes slow (1 pulse/3 sec) OPA-100 is waiting for communication with PC. If led flashes fast (5 pulse/1 sec) the OPA-100 signals a warning state with an internal error.
  • Page 10: Check Warm-Up Lockout

    Check the activation of the warm-up lockout by attempting to make a measurement within 1 min of initial power-on of the instrument. Turn off OPA-100, after some minutes turn on, check the activation of warm up message and verify you are unable to perform any smoke measurement and tests.
  • Page 11: Opacity Calibration Procedure

    INSTALLATION AND SERVICE OPERATIONS OPA-100 3.3.6.2 Opacity calibration procedure • From the Smokemeter menu select “SERVICE” (F7) ,and insert the password. • “Official calibration” (F2) . Now select • Select “F1” • Wait until the autozero has finished. • •...
  • Page 12: Subsequent Verification

    OPA-100 INSTALLATION AND SERVICE OPERATIONS 3.4 SUBSEQUENT VERIFICATION Subsequent verification of an instrument at the same location may include the following tests. • For any subsequent verification clean up the glasses and probe. • For short-term subsequent verification, perform all tests included in the initial verification except for the power check and the warm-up check.
  • Page 13: Technical Documents

    TECHNICAL DOCUMENTS OPA-100 4 TECHNICAL DOCUMENTS The electrical diagrams are not enclosed in this manual because in case of electronic failure cards must be replaced. In this chapter there is just cable and the connection diagrams. 4.1 A SYSTEM OVERVIEW Measurement Chamber with -TX light - RX light –...
  • Page 14: Internal Cables

    OPA-100 TECHNICAL DOCUMENTS 4.2 INTERNAL CABLES 4.2.1 Cables View In the photo you can see: 1. Cable 1240100017XX ( omniBUS); 2. Cable 1240100016XX ( RS-232 ); 3. Cable 1240100008XX ( RPM ); 4. Cable 1240100015XX ( temp/prog). Heating Resistor connections...
  • Page 15 TECHNICAL DOCUMENTS OPA-100 1. 125010000900 antenna cable; 2. 124010000900 LM35 temp. chamber sensor); 3. 125010002400 cable Fan Emission Side; 4. Thermocouple cable; 5. Tube T4S0205 from measurement chamber 6. 124010001000 Cable for Led . 1. 124010001700 cable for Power supply;...
  • Page 16: 124010001700 Internal Omnibus Cable For Power Supply And Rs485 Network

    OPA-100 TECHNICAL DOCUMENTS 4.2.2 124010001700 Internal OMNIBUS cable for Power supply and RS485 network 4.2.3 124010001500 Internal cable for Temperature probe input MS0100-06-0_service_manual.doc 16/22 TECHNICAL DOCUMENTS...
  • Page 17: 124010000800 Internal Cable For Rpm Piezo Input

    TECHNICAL DOCUMENTS OPA-100 4.2.4 124010000800 Internal cable for RPM Piezo input 4.2.5 124010001600 Internal cable for RS232 Interface TECHNICAL DOCUMENTS 17/22 MS0100-06-0_service_manual.doc...
  • Page 18: 125010000900 Internal Cable For Antenna To Receive From Mgt-300/R

    OPA-100 TECHNICAL DOCUMENTS 4.2.6 125010000900 Internal cable for antenna to receive from MGT-300/R 4.2.7 124010001000 Cable for Led of Chamber Light Emission MS0100-06-0_service_manual.doc 18/22 TECHNICAL DOCUMENTS...
  • Page 19: 124010001100 Cable For Photodiode Chamber Light Receiver

    TECHNICAL DOCUMENTS OPA-100 4.2.8 124010001100 Cable for Photodiode Chamber light receiver 4.2.9 124010000900 Internal cable for LM35 Chamber temperature TECHNICAL DOCUMENTS 19/22 MS0100-06-0_service_manual.doc...
  • Page 20: 125010002400 Internal Cable Connected To Fan Side Emission Side Receiver

    OPA-100 TECHNICAL DOCUMENTS 4.2.10 125010002400 Internal cable connected to Fan Side Emission Side Receiver MS0100-06-0_service_manual.doc 20/22 TECHNICAL DOCUMENTS...
  • Page 21: Other Information

    OTHER INFORMATION OPA-100 5 OTHER INFORMATION No other information available at the moment. Auxiliary information will be made available by subseguent manual revision or “service news” or CD or WEB server. For any question support@brainbee.com OTHER INFORMATION 21/22 MS0100-06-0_service_manual.doc...
  • Page 22 OPA-100 OTHER INFORMATION Blank Page MS0100-06-0_service_manual.doc 22/22 OTHER INFORMATION...

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