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Summary of Contents for Dewetron DEWE-ORION-0816-5M

  • Page 1 A u t o m o t i v e E n e r g y & P o w e r A n a l y s i s A e r o s p a c e & D e f e n s e T r a n s p o r t a t i o n G e n e r a l T e s t &...
  • Page 2 Copyright © DEWETRON G.m.b.H. This document contains information which is protected by copyright. All rights are reserved. Reproduction, adaptation, or translation without prior written permission is prohibited, except as allowed under the copyright laws. All trademarks and registered trademarks are acknowledged to be the property of their owners.
  • Page 3: Table Of Contents

    2.7 CAN interface ……………………………………………………………………………………… 26 2.8 RS-485 interface …………………………………………………………………………………… 26 2.9 Synchronizing multiple boards …………………………………………………………………… 27 2.9.1 Internal synchronization …………………………………………………………………………………27 2.9.2 Synchronizing multiple systems …………………………………………………………………………27 2.9.3 Defining the board order …………………………………………………………………………………28 DE-M131001E • DEWE-ORION-0816-5M/10M • Technical Reference Manual • Printing version 1.0.2 • April 07, 2015...
  • Page 4 Table of content 3 Theory of operation …………………………………………………………………… 30 3.1 Data rate …………………………………………………………………………………………… 30 3.2 Analog input ………………………………………………………………………………………… 30 3.2.1 Analog input circuit ………………………………………………………………………………………30 3.2.2 Analog to digital conversion ……………………………………………………………………………31 3.2.3 Output data format ………………………………………………………………………………………31 3.2.4 Calibration …………………………………………………………………………………………………32 3.3 Counter input ……………………………………………………………………………………… 32 3.3.1 Counter applications ………………………………………………………………………………………32 3.3.1.1 Event Counting ………………………………………………………………………………………………...
  • Page 5: General Information, Safety Instructions

    All trademarks and registered trademarks are acknowledged to be the property of their owners. DE-M131001E • DEWE-ORION-0816-5M/10M • Technical Reference Manual • Printing version 1.0.2 • April 07, 2015...
  • Page 6: Safety Symbols In The Manual

    Failure to comply with these precautions or with specific warnings elsewhere in this manual violates safety standards of design, manufacture, and intended use of the product. DEWETRON Elektronische Messgeraete Ges.m.b.H. assumes no liability for the customer’s failure to comply with these requirements.
  • Page 7: Safety Instructions For All Dewetron Daq Boards

    Use only original plugs and cables for harnessing. Safety of the operator and the unit depend on following these rules. Using the board for medical applications only at owner’s risk DE-M131001E • DEWE-ORION-0816-5M/10M • Technical Reference Manual • Printing version 1.0.2 • April 07, 2015...
  • Page 8: Environmental Considerations

    Environmental Considerations Information about the environmental impact of the product. Product End-of-Life Handling Observe the following guidelines when recycling a DEWETRON system: System and Components Recycling Production of this components required the extraction and use of natural resources. The substances...
  • Page 9: Dewe-Orion-0816-5M/10M Series

    The DEWE-ORION-0816-5M/10M series expands the simultaneous sample A/D-boards from DEWETRON. Even the standard version offers already 8 analog input channels, two 32-bit counter/encoder inputs and 16 digital inputs - 8 of them can also be used for outputs. The onboard RS-485 interface controls DEWETRON signal conditioning amplifiers and can directly acquire data from PAD/EPAD series modules.
  • Page 10: Requirements For Using The Dewe-Orion-1616-100X

    PC with one free PCI slot Windows 7 / 32- or 64-bit operating system DEWE-ORION-0816-Mx series board DEWE-ORION-0816-Mx Technical Reference Manual (shipped with the board or available on download.dewetron.com) Device driver (shipped with the board) Recommended options (not shipped with the board): Signal connection DEWESoft 7.04 (or higher) or other application software...
  • Page 11: Using Dewe-Orion-0816-Mx Series

    Shut down your computer and remove power. Install the board into your computer in correspondence with the instructions in your PC manual. When you have finished the hardware installation and boot up your computer, the operating system will alert that it found a new hardware. Cancel the windows hardware-driver wizard. Plugin the DEWETRON installation media USB stick shipped together with the board and navigate to the following executable file: 64-bit: "E:\files/drivers/2_daqboards/dewetron/orion_driver/x64/ORION_DAQ_v2.x.x.x/DeweDevInstall/ DeweDevSetup_x64.exe".
  • Page 12: Software Installation

    DEWE-ORION-0816-5M/10M series 2.2 Software installation 2.2.1 DEWESoft installation If the installation software doesn’t start when you plugin the DEWETRON Installation media USB stick into the computer, start it manually by clicking on the Start.exe file on the USB drive. Follow the instructions of the installer. Page 12...
  • Page 13 Select the needed options you want to install and enter your information. Select the features you want to install and start the installation. DE-M131001E • DEWE-ORION-0816-5M/10M • Technical Reference Manual • Printing version 1.0.2 • April 07, 2015 Page 13...
  • Page 14 You can start the software in the Windows start menu or use the icon created on your desktop. For more information about the DEWESoft installation please refer to the DEWESoft Software Users Manual. To modify the hardware settings, select System - Hardware setup in the menu. Select DEWETRON DAQ at the analog device selection field and enter your username, user location and registration code. You can find them in your DEWESoft licence agreement.
  • Page 15: Connecting Signals

    Source B1_CNT0, Gate B1_CNT0, Aux B1_CNT0 Source B1_CNT1, Gate B1_CNT1, Aux B1_CNT1 B1_DI0 to B1_DI15 Source B0_CNT0: Is the source input of CNT0 on ORION-Base-board 0 B1_DI15: Is the fifteenth digital input on ORION-Base-board 1 DE-M131001E • DEWE-ORION-0816-5M/10M • Technical Reference Manual • Printing version 1.0.2 • April 07, 2015 Page 15...
  • Page 16: Connectors

    Counter Digital Input Input Input Input For easy access to the digital and counter inputs DEWETRON instruments are equipped with a DB37 connector for board 0. Also all hardware synchronisation Bx_DI 8 Bx_DO 0 DGND Bx_DI 9 Bx_DO 1 signals (for example clocking the camera, syncronisation...
  • Page 17: Connection Of Can Interface

    Pin assignment of the on-board 16-pin Micro Match connector: +12 V +5 V Res. Res. Res. Res. Res. Res. Res. Res. CAN1_low CAN1_high CAN0_low CAN0_high DGND DGND 16-pin Micro Match connector DE-M131001E • DEWE-ORION-0816-5M/10M • Technical Reference Manual • Printing version 1.0.2 • April 07, 2015 Page 17...
  • Page 18: Internal Synchronisation Connector

    +12 V CAN0_low CAN1_high 7-pin Lemo connector female Type: EPG.0B.307.HLN 2.3.2.3 Internal synchronisation connector For multiple device operation the DEWE-ORION-0816-5M/10M is equipped with an additional synchronization connector. Pin assignment of the on-board 10-pin Synch-connector: DGND MST DETECT DGND Trigger DGND...
  • Page 19: Analog Signals

    CAUTION: Do not use the input directly for shunt measurement. Use HSI series modules as signal conditionier! 2.4.1 Signal connection CHx + DEWE-ORION-0816-5M/10M Signal CHx - source 0 Ω to 10 kΩ AGND Figure 2: Signal connection DE-M131001E • DEWE-ORION-0816-5M/10M • Technical Reference Manual • Printing version 1.0.2 • April 07, 2015 Page 19...
  • Page 20: Counter And Digital I/O

    2.5 Counter and digital I/O 2.5.1 General functionality The DEWE-ORION-0816-5M/10M is also suited with synchronous 32-bit counters and digital inputs. The flexible signal routing allows easy signal connection and the usage of the same input pin for all counter input func tions and for digital inputs. Some pins also can be used for digital output. In addition to the basic coun- ter function like simple event counting, up/down counting and gated event count ing also period time, pulse width, two-edge separation, frequency and all encoder measurements are sup ported.
  • Page 21 DEWE-ORION-0816-5M/10M series The counters at DEWE-ORION-0816-5M/10M cards are organized in pairs. The pins of each pair can be routed to the counter block of the pair counter. This gives the possibility to measure with just one input the frequency AND also counting the pulses. Also additional pins can be routed to the counter blocks. For example the ADC-clock can be used to measure the period time if the board is used in the external clocking mode.
  • Page 22: Counter And Di/O Dewe-Orion-0816-5M/10M

    2.5.3 Counter and DI/O DEWE-ORION-0816-5M/10M The counters and digital input and output at the DEWE-ORION-0816-5M/10M can be configured in the most flexible way. The DEWE-ORION-0816-5M/10M provides high voltage differential inputs protected up to 100 Vpeak with a common minus input (for example In- Bx_CNT0) for each counter. Furthermore a programmable trigger and re-trigger level of each input, from 0 to 40 Volt and a software selectable AC/DC coupling with 1 Hz cut off frequency, is included.
  • Page 23 EXT_CLK2 EXT_CLK2 EXT_CLK2 The upper 8 bits of the digital input word also can be configured to output. Writing the outputs is an asyn- chronous action defined by the host application software. But even when if the output mode is activated the output level also can be measured to get the exact timing information when the output is really set. DE-M131001E • DEWE-ORION-0816-5M/10M • Technical Reference Manual • Printing version 1.0.2 • April 07, 2015 Page 23...
  • Page 24: Clock And Trigger I/O

    The output settings can be done inside the hardware setup of DEWESoft. 2.6 Clock and trigger I/O The DEWE-ORION-0816-5M/10M allows external triggering for start of the acquisition using the pin EXT_ Trigger. The default detection for the trigger signal is the rising edge but can be configured to falling or both edge (change of input signal) detection. Changing the direction to output, the start of acquisition can be indicated.
  • Page 25 EXT_CLK2 CLK2 I/O DIR_CLK2 Figure 7: Clock and trigger I/O configuration The direction (input or output) of each pin can be switched separately. DE-M131001E • DEWE-ORION-0816-5M/10M • Technical Reference Manual • Printing version 1.0.2 • April 07, 2015 Page 25...
  • Page 26: Can Interface

    DEWE-ORION-0816-5M/10M series 2.7 CAN interface As an option the DEWE-ORION-0816-5M/10M also can be suited with two high speed CAN interfaces. Both ports are compatible with CAN 2.0B specification. The CAN transceiver (TI SN65HVD235) has a bus-pin fault protection of up to ±36 V. The main application for these CAN-ports is acquiring CAN data together with analog data. Although the CAN data is asynchronous to the analog data, the DEWE-ORION-0816-5M/10M series guarantees perfect synchronization.
  • Page 27: Synchronizing Multiple Boards

    ME MI Collision detect Synch in (RS-422) Internal synch bus ORION-0816-5M/10M (TTL-level) Synch out (RS-422) Figure 9: Synchronizing multiple systems DE-M131001E • DEWE-ORION-0816-5M/10M • Technical Reference Manual • Printing version 1.0.2 • April 07, 2015 Page 27...
  • Page 28: Defining The Board Order

    However, the whole PCI-bus in a PC system is organized in bus and device numbers. The combi- nation of both numbers is unique inside a PCI-bus based system. By default the DEWE-ORION-0816-5M/10M device driver orders the board beginning with the lowest PCI-bus No. and lowest device number to increasing device No. and PCI-bus No ...
  • Page 29 Please note that the settings are taken only after clicking the button <Apply>. A click on the <Refresh> button shows the actual settings. ORION cards in manual sorted order DE-M131001E • DEWE-ORION-0816-5M/10M • Technical Reference Manual • Printing version 1.0.2 • April 07, 2015 Page 29...
  • Page 30: Theory Of Operation

    3 Theory of operation 3.1 Data rate The DEWE-ORION-0816-5M/10M can produce a very high amount of data. Due to PCI bus limitation it is not always possible running the cards at full speed. The limiting factors are the PCI-bus and the hard disk. The hard disk could be easily accelerated by using SSD’s and/or Raid configuration. The PCI bus speed is given by the system. Be aware that in standard systems all PCI...
  • Page 31: Analog To Digital Conversion

    DMA controller. That means Ch0 is always combined with CH1, Ch2 with Ch3 and so on. DE-M131001E • DEWE-ORION-0816-5M/10M • Technical Reference Manual • Printing version 1.0.2 • April 07, 2015 Page 31...
  • Page 32: Calibration

    3.2.4 Calibration Your DEWE-ORION-0816-5M/10M is shipped with a calibration certificate. Typically a recalibration is re- quired every year. The calibration constants are stored in the on-board EEPROM. The calibration can only be done with an optional available calibration kit or you can send the DEWE-ORION-0816-5M/10M back to DEWETRON for recalibration. 3.3 Counter input 3.3.1 Counter applications...
  • Page 33: Gated Event Counting

    Counter Gate Counter Value Synchronized Value Figure 13: Gated Event Counting It is also possible, as in Event Counting, to invert the input signals. DE-M131001E • DEWE-ORION-0816-5M/10M • Technical Reference Manual • Printing version 1.0.2 • April 07, 2015 Page 33...
  • Page 34: Up/Down Counter

    DEWE-ORION-0816-5M/10M series 3.3.1.3 Up/Down Counter The Up/Down Counter counts the rising edges on Counter Source. The direction of the counting depends on the signal state on Counter Aux. If Counter Aux is active (high level), the counter is increasing the counter value;...
  • Page 35: Period Time Measurement

    With the next rising edge on Counter Source the counter starts counting again. At every Sample Clock ( , …, ) the register value is read out. Figure 16 shows a pulse width measurement. DE-M131001E • DEWE-ORION-0816-5M/10M • Technical Reference Manual • Printing version 1.0.2 • April 07, 2015 Page 35...
  • Page 36: Two Pulse Edge Separation Measurement

    DEWE-ORION-0816-5M/10M series Sample Clock Counter Source 80 MHz Counter Value 144 144 72 72 1309 1309 Synchronized Value Figure 16: Pulse Width Measurement For measuring the low time of the signal, the input signal has to be inverted on the ORION-0816-5M/10M.
  • Page 37: Motion Encoder

    Either channel A or channel B providing the square signal, depending on the direction of the rotation. DE-M131001E • DEWE-ORION-0816-5M/10M • Technical Reference Manual • Printing version 1.0.2 • April 07, 2015 Page 37...
  • Page 38: Quadrature Encoder

    DEWE-ORION-0816-5M/10M series 3.3.1.8 Quadrature Encoder In the first case X1 decoding is explained. When Input A leads Input B in a quadrature cycle, the counter increments on rising edges of Input A. When Input B leads Input A in a quadrature cycle, the counter decre- ments on the falling edges of Input A. At every Sample Clock ( , …,...
  • Page 39 Figure 21 shows the results for X1 encoding with input Z. Sample Clock Input A Input B Input Z Counter Value Synchronized Value Figure 21: Quadrature Encoder with channel Z DE-M131001E • DEWE-ORION-0816-5M/10M • Technical Reference Manual • Printing version 1.0.2 • April 07, 2015 Page 39...
  • Page 40: A-Up/B-Down Encoder

    DEWE-ORION-0816-5M/10M series 3.3.1.9 A-Up/B-Down Encoder The A-Up/B-Down Encoder supports two inputs, A and B. A pulse on Input A increments the counter on its rising edges. A pulse on Input B decrements the counter on its rising edges. At every Sample Clock ( …,...
  • Page 41: Frequency Measurement

    Counter Source the counter value of the second counter is stored in a register. At every Sample Clock ( , …, ) the values of both counters are read out. DE-M131001E • DEWE-ORION-0816-5M/10M • Technical Reference Manual • Printing version 1.0.2 • April 07, 2015 Page 41...
  • Page 42 DEWE-ORION-0816-5M/10M series Sample Clock Counter Source Counter Value (First Counter) Two edge separation (Second Counter) Synchronized counter result - Counter - 80 MHz Counter Recalculated measurement result - Event counting Figure 23: Frequency Measurement With these both measurement results not only the frequency can be calculated in a precise way. Also the event counter result can be show in fractions because the exact time when the event occurs at the input is known.
  • Page 43: Miscellaneous Counter Functions

    Internal Time Base (80MHz) Filter Input Signal Filter Output Signal Gate Time Gate Time Figure 24: Filters The intent of the filter is to eliminate unstable states, e.g. glitches, chatter, …, which may appear on the input signal, as shown in Figure 25. DE-M131001E • DEWE-ORION-0816-5M/10M • Technical Reference Manual • Printing version 1.0.2 • April 07, 2015 Page 43...
  • Page 44 DEWE-ORION-0816-5M/10M series Internal Time Base (80MHz) Filter Input Signal Filter Output Signal Gate Time Gate Time Figure 25: Input signal with chatter It can be chosen between eight filter settings: Off, 100 ns, 200 ns, 500 ns, 1 µs, 2 µs, 4 µs and 5 µs. Two examples of filter settings are described. The 100 ns filter will pass all pulse widths (high and low) that are 100 ns or longer. It will block all pulse widths that are 75 ns or shorter. The 5 µs filter will pass all pulse widths (high and low) that are 5 µs or longer and will block all pulse widths that are 4.975 µs or shorter. The internal sampling clock (time base) is 80 MHz, so the period time amounts 12.5 ns. Pulse widths be- tween gate time minus two internal time base period times may or may not pass, depending on the phase of the input signal with respect to the internal time base.
  • Page 45: Reset On Start Measure

    Repeat last value: last measured cycle time is taken until a new measured cycle time is available. • Make zero value: as soon as no input information is available the output is set to Zero. DE-M131001E • DEWE-ORION-0816-5M/10M • Technical Reference Manual • Printing version 1.0.2 • April 07, 2015 Page 45...
  • Page 46: Specifications

    DEWE-ORION-0816-5M/10M series 4 Specifications 4.1 Analog input Analog input Channel characteristics Number of channels 8 simultaneously sampled Input configuration differential Resolution 16 bit Effectiv number of bits 14.3 Type of ADC Successive approximation (SAR) Sampling rate 100 S/sec to 5 MS/sec or 10 MS/sec per channel...
  • Page 47: Digital And Counter Input

    3 MHz Overvoltage protection 35 V continuous (65 V peak) Isolation voltage (channel to channel) 100 V Isolation voltage (input to output) 250 V DE-M131001E • DEWE-ORION-0816-5M/10M • Technical Reference Manual • Printing version 1.0.2 • April 07, 2015 Page 47...
  • Page 48: Digital And Clock Divider Output

    DEWE-ORION-0816-5M/10M series 4.3 Digital and clock divider output Digital and clock divider out Compatibility TTL/CMOS Characteristic Low voltage level < 0.4 V @ 4 mA load High voltage level > 3 V @ 4 mA load Output current Sink (low level)
  • Page 49 Counter input connector (expansion) 68-pin SCSI male (Honda PCS-68LMD) CAN input connector SUBD 2 x D-Sub 9-pin male Lemo 7-pin Lemo connector female (Type: EPG.0B.307.HLN) DE-M131001E • DEWE-ORION-0816-5M/10M • Technical Reference Manual • Printing version 1.0.2 • April 07, 2015 Page 49...
  • Page 50 DEWE-ORION-0816-5M/10M series Notes Page 50...
  • Page 51: Ce-Certificate Of Conformity

    EN 55011 Class B Immunity EN 61000-6-2 Group standard Graz, December 3, 2013 Ing. Thomas Propst / Manager Total Quality Place / Date of the CE-marking DE-M131001E • DEWE-ORION-0816-5M/10M • Technical Reference Manual • Printing version 1.0.2 • April 07, 2015...
  • Page 52 Notes...

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