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J&R MANUFACTURING ROTISSERIE Operation And Service Manual

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OPERATIONS AND SERVICE MANUAL
READ AND UNDERSTAND THIS OPERATIONS AND SERVICE
MANUAL BEFORE USING THIS MACHINE. FAILURE TO
FOLLOW OPERATING INSTRUCTIONS COULD RESULT IN
PERSONAL INJURY OR DAMAGE TO THE EQUIPMENT.
KEEP THIS MANUAL IN A SAFE LOCATION FOR
FUTURE REFERENCE
J&R M
ANUFACTURING
820 W. Kearney
Suite B
Mesquite, Texas
ROTISSERIE
75149
(972) 285-4855
(Texas)
(800) 527-4831
(50 states & Canada)
(972) 289-0801
(Parts and Service)
(972) 288-9488
(Fax)

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Summary of Contents for J&R MANUFACTURING ROTISSERIE

  • Page 1 ROTISSERIE OPERATIONS AND SERVICE MANUAL READ AND UNDERSTAND THIS OPERATIONS AND SERVICE MANUAL BEFORE USING THIS MACHINE. FAILURE TO FOLLOW OPERATING INSTRUCTIONS COULD RESULT IN PERSONAL INJURY OR DAMAGE TO THE EQUIPMENT. KEEP THIS MANUAL IN A SAFE LOCATION FOR FUTURE REFERENCE J&R M...
  • Page 2 SN _______________...
  • Page 3 WARNINGS! Disposal of Ashes Ashes should be placed in a metal container with a tight-fitting lid. The closed container of ashes should be placed on a noncombustible floor or on the ground, well away from all combustible materials, pending final disposal. If the ashes are disposed of by burial in soil or otherwise locally dispersed, they should be retained in the closed container until all cinders have thoroughly cooled.
  • Page 5 ROTISSERIE OPERATIONS AND SERVICE MANUAL MANUFACTURED BY: J & R MANUFACTURING Rev.12-21...

  • Page 7: Table Of Contents

    CONTENTS NSTALLATION NSTRUCTIONS PERATING NSTRUCTIONS REVENTIVE AINTENANCE – R ROUBLESHOOTING OTISSERIE – I ROUBLESHOOTING NFRARED IRING CHEMATIC GNITION ONTROL NSTRUCTIONS ILOT AFETY ALVE NSTRUCTIONS ELECTRONIC IGNITION ALVES PARTS NFRARED URNERS URNER SSEMBLY – P SN 12000-12489 HAIN RIVE ARTS ETAIL –...
  • Page 8 INSTALLATION INSTRUCTIONS SHIPPING The Custom Rotisserie will be shipped fully assembled. The spits will be packed inside the cooking compartment. HANDLING The unit can be handled with a forklift with a 6,000 pound capacity. The extra capacity is necessary due to the size of the unit.
  • Page 9 VENTING INFORMATION In all cases, it is imperative to obtain the approval of the AHJ (Authority Having Jurisdiction). This will typically be the mechanical inspection department of the local municipality’s building inspection division and/or the local fire marshal. Exhaust hoods should Listed, Type 1 hoods with automatic fire suppression systems and conform to NFPA 96 requirements.
  • Page 10 Serious injury may result. There is an on/off switch for the rotisserie on the front of the unit, which can be used to stop the rotisseries motion so that a spit in front can be loaded or unloaded.
  • Page 11 Wait 5 minutes before turning the gas back on. Verify that all the infrared burners are burning before proceeding to cook. WARNING: Do not use the rotisserie unless all the infrared burners are operational. END OF THE DAY CLEANUP At the end of the day the unit should be cleaned to remove all grease.
  • Page 12 3. Keep all spits in place in the rotisserie at all times (even when empty) when the rotisserie is turning. Keep the tension on the non-springloaded side of the rotisserie adjusted, so that each time a spit “spoked turner”...
  • Page 13 Units with greased bushings will have a lubrication access point on the front of the stainless steel guard over the drive-side rotisserie wheel. This access point will have a pivoting cover with a note to grease weekly.
  • Page 14 YES – Then check the chain connection between the motor sprocket and the upper sprocket on the rotisserie shaft. If the chain is broken, then either repair the chain (usually with a master link) or replace the chain. If the chain is okay, then check the connector between the upper sprocket and the shaft.
  • Page 15 TROUBLESHOOTING INFRAREDS INFRAREDS ARE PRODUCING A HIGH-PITCHED WHISTLING NOISE. Deburr the infrared orifice with a scratch all or ice pick, or replace orifice. INFRAREDS ARE NOT A BRIGHT ORANGE-RED COLOR Check the ceramic face of the burner. If cracked, replace the infrared burner. Also check to verify that the gasket that seals the infrared is in place.
  • Page 16 HIGH VOLTAGE MALFUNCTION Remove the electrode from burner. Check the spark gap and adjust to 1/8” ± 1/32”. Check the ceramic housing for cracks. Check the electrode lead wires for cracks or breaks. Check Terminals E1 and E2 for grounding (Local sensing). They should be no closer than 1/2”...

  • Page 17: Wiring Schematic

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  • Page 18: Control Instructions

    SERIES 35-60 ® 24 VAC Microprocessor-Based Direct Spark Ignition Control 35.60.03 FEATURES 24 VAC microprocessor based DSI control System diagnostic LED Automatic reset 1 hour after lockout* Multiple tries for ignition Custom prepurge and interpurge timings** Remote or local flame sensing Flame sense test pins APPLICATIONS Gas Furnaces...
  • Page 19 SEQUENCE OF OPERATION / FLAME RECOVERY/ SAFETY LOCKOUT begin with pre-purge, allowing single or multiple trials for ignition Start up - Heat Mode depending on model. If burner relights, normal operation When a call for heat is received from the thermostat supplying resumes, if burner does not relight, control will go into lockout 24 volts to TH, the control will reset, perform a self check as described in “failure to light”.
  • Page 20 TROUBLESHOOTING GUIDE SYMPTOM RECOMMENDED ACTIONS 1. Dead A. Miswired B. Transformer bad C. Fuse/Circuit breaker bad D. Bad control (check LED for steady on) 2. Thermostat on- no spark A. Miswired B. Bad thermostat C. No voltage at terminal TH 3.

  • Page 21: Afety Valve Instructions

    764-700 to 764-759 Dual Inlet Gas Pilot Safety Valve WHITE-RODGERS (Thermocouple-Operated) INSTALLATION INSTRUCTIONS Operator: Save these instructions for future use! FAILURE TO READ AND FOLLOW ALL INSTRUCTIONS CAREFULLY BEFORE INSTALLING OR OPERATING THIS CONTROL COULD CAUSE PERSONAL INJURY AND/OR PROPERTY DAMAGE. DESCRIPTION Ideal for use on wall heaters, space heaters, consoles, DUAL INLET...
  • Page 22 INSTALLATION These gas valves should be installed according to the 5. Apply pipe joint compound (pipe dope) that is ap- following instructions. Check for gas leaks with a soap proved for all gases, only to the male threads of pipe solution after completing installation.

  • Page 23: Electronic Ignition Gas Valves

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  • Page 33 36E93-304 WHITE-RODGERS Delay-Opening Combination Gas Valve INSTALLATION INSTRUCTIONS Operator: Save these instructions for future use! FAILURE TO READ AND FOLLOW ALL INSTRUCTIONS CAREFULLY BEFORE INSTALLING OR OPERATING THIS CONTROL COULD CAUSE PERSONAL INJURY AND/OR PROPERTY DAMAGE. DESCRIPTION The 36E93-304 combination gas valve is designed for intermittent ignition system applications.
  • Page 34 PRECAUTIONS DO NOT BEGIN INSTALLATION UNTIL YOU READ THE FOLLOWING PRECAUTIONS. If you do not follow these instructions exactly, a fire or explosion may WARNING result, causing property damage, personal injury or loss of life. 1. Failure to turn off electric or main gas supply 4.
  • Page 35 INSTALLATION 1. Turn off electrical power to the system at the fuse box PILOT GAS CONNECTION or circuit breaker. Also turn off the main gas supply. 2. If replacing an existing valve, disconnect all plumbing These valves are shipped with the pilot outlet plugged. For and electrical connections from the old control.
  • Page 36 INSTALLATION (cont’d) SYSTEM WIRING REFER TO AND FOLLOW THE APPLIANCE MANUFACTURER’S WIRING DIAGRAM. REFER TO FIG. 4 FOR TERMINAL IDENTIFICATION. NOTE All wiring should be installed in accordance with local and national electrical codes and ordinances. PILOT ADJ Always check that the electrical power supply used agrees Pressure with the voltage and frequency shown on the gas control.
  • Page 37 ADJUSTMENT MANUAL VALVE KNOB The manual valve knob is a two-position (ON-OFF) type. To turn manual valve on, rotate knob clockwise or coun- terclockwise to line up the word ON on the knob with the PILOT ADJ indicator on the cover casting (see fig. 5). To turn manual Manual valve knob valve off, rotate knob clockwise or counterclockwise to Indicator...
  • Page 38 LIGHTING INSTRUCTIONS FOR YOUR SAFETY READ BEFORE OPERATING If you do not follow these instructions exactly, a fire or explosion WARNING may result causing property damage, personal injury or loss of life. A. This appliance is equipped with an intermittent ignition •...

  • Page 39: Parts

    PARTS Page 32...

  • Page 40: Infrared Burners

    ROTISSERIE PF-20 & PS-20 INFRARED BURNERS # 8416 PS-20 # 8410 Complete PS-20 Venturi Tube S-20 IR Burner w/ Gasket # 8413 Ceramic Face ( 3 1/2" x 16" ) w/ Rope Gasket # 8414 PF-20 Venturi Tube PF-20 # 9438 Complete...

  • Page 41: Star Turner Assembly

    7/8" Q.D. Bushing - Main Shaft No Shown 8309 1 1/4" Q.D. Bushing - Main Shaft No Shown 9037 7/8" Or 1 1/4" Main Rotisserie Shaft No Shown 9422 # 40 - 24 Tooth Sprocket - Main Shaft No Shown 8284...
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  • Page 43: For Sn 12000-12489

    PARTS DETAIL: Chain Drive (SN 12000-12489) Part Number Item Description Reference # Drawings # 11MB 12MB,13MB,14MB 9004 Spinnin' Spitz Wheel Bushing Kit - All The Hardware To Do One Spit 9571 5/8 Stover Lock Nut 8415 5/8 S.S. Compression Spring 9003 5/8 O.I.
  • Page 44 3/4" Q.D. Bushing - For 5.4 RPM Motor w/ # 60 Chain Not Shown 8276 Motor Mount Not Shown 9716 4RPM Motor Base Plate Not Shown Please Call With The Rotisserie S/N To Insure Correct Parts 1-800-527-4831 Ext. 111 Page 37...
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  • Page 49: For Sn 12490-12699

    PARTS DETAIL: Gear Drive (SN12490-12699) Part Number Item Description Reference # Drawings # 15MB, 16MB,17MB,18MB 9807 Wheel Bushing Kit - (All The Hardware To Do One Spit) 9571 5/8 Stover Lock Nut 8415 5/8 S.S. Compression Spring 9762 5/8 O.I. Flanged Bushing - Longer 9530 5/8 Spring Bolt - Spring Loaded Side 9806...
  • Page 50 3/4" Q.D. Bushing - For 5.4 RPM Motor w/ # 60 Chain Not Shown 8276 Motor Mount Not Shown 9716 4RPM Motor Base Plate Not Shown Please Call With The Rotisserie S/N To Insure Correct Parts 1-800-527-4831 Ext. 111 Page 43...
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  • Page 55 PARTS DETAIL: Gear Drive (SN 12722 Up) Part Number Item Description Reference # Drawings # 25MB, 16MB,17MB,18MB 9842 Spinnin' Spitz Wheel Bushing Kit - (All The Hardware To Do One Spit) 9571 5/8 Stover Lock Nut 8415 5/8 S.S. Compression Spring 9762 5/8 O.I.
  • Page 56 3/4" Q.D. Bushing - For 5.4 RPM Motor w/ # 60 Chain Not Shown 8276 Motor Mount Not Shown 9716 4RPM Motor Base Plate Not Shown Please Call With The Rotisserie S/N To Insure Correct Parts 1-800-527-4831 Ext. 111 Page 49...
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  • Page 58: Warranty

    Revised 04-01-2017 WARRANTY J & R MANUFACTURING warrants its equipment against defective parts and workmanship under normal use and when installed in accordance with manufacturer’s recommendations for a period (after date of shipment*) of twelve ( 12 ) months on parts and ninety (9 0) days on labor with the following provisions: 1.
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