Schwarze dealer. In addition to having many Authorized Dealers located throughout the country, Schwarze Industries also maintains a fully stocked factory service center in Huntsville, Alabama. In the event you need parts or service, call your nearest Authorized Dealer.
Always follow the DANGER instruction in this manual and use common sense to avoid hazards. Indicates an imminently hazardous situation which, if not avoided, WILL result in death or serious injury. SWEEPER SAFETY SCHWARZE A9 MONSOON SE revised 11/21...
Figure 1-1 NOTE If you want a translation of this safety section in Spanish or French, please contact: Translation — Safety Section (Company Contact Information) SCHWARZE A9 MONSOON SE revised 11/21 SWEEPER SAFETY...
Loose clothing can be drawn into the suction hose or rotating components. Never wear a wristwatch or finger rings when working on or around equipment. SCHWARZE A9 MONSOON SE SWEEPER SAFETY revised 11/21...
When using pressurized air or water for cleaning you should use the following: • Face Shield • Wet Weather Protective Suit • Waterproof Gloves • Respirator • Safety Boots with Metatarsal Guard SCHWARZE A9 MONSOON SE revised 11/21 SWEEPER SAFETY...
• Sweeper brooms are capable of propelling objects up • Do not enter the debris body if hazardous materials to 25 feet are suspected inside the debris body. Take the unit to a certified tank cleaning facility. SCHWARZE A9 MONSOON SE SWEEPER SAFETY revised 11/21...
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• Replace or repair damaged component immediately. Hot Surface • Stay clear of hot surfaces such as mufflers, hydraulic pumps, valves, and tanks. • Relieve pressure from tank, reservoirs, valves, and hoses before servicing or opening. SCHWARZE A9 MONSOON SE revised 11/21 SWEEPER SAFETY...
4. Set the parking brake. 5. Turn off the engine and remove the keys. 6. Switch the battery power off if the truck has a battery disconnect switch, or disconnect the battery ground cables. SCHWARZE A9 MONSOON SE SWEEPER SAFETY revised 11/21...
• Make sure no bystanders or coworkers are within 25 feet of the sweeper before starting the engine(s) • Ensure no one is under or near debris body and lower debris body down vacuum head into operating position. SCHWARZE A9 MONSOON SE SWEEPER SAFETY revised 11/21...
1. Raise debris door sufficiently to allow debris door prop support to be swung into position. 2. Slowly lower debris body until door contacts door prop support. • To remove debris door prop support, reverse above procedure. SCHWARZE A9 MONSOON SE SWEEPER SAFETY revised 11/21...
Attach only one lanyard per lanyard anchorage point. • Face the machine when entering or leaving the elevated equipment surfaces. SCHWARZE A9 MONSOON SE revised 11/21 1-10 SWEEPER SAFETY...
• Do not use hands or body parts to search for leak. • Keep hands and body away from pin holes and nozzles ejecting hydraulic fluid. CAUTION Use caution when removing hydraulic tank cap. Contents may be under pressure. SCHWARZE A9 MONSOON SE revised 11/21 SWEEPER SAFETY 1-11...
Never get within 10 feet of an overhead power line! • Consider all overhead lines as energized until the electric utility indicates otherwise or an electrician verifies that the line is not energized and has been grounded. • SCHWARZE A9 MONSOON SE revised 11/21 1-12 SWEEPER SAFETY...
Always read carefully and comply fully with the limited to chemical resistant gloves, safety glasses, face shield and appropriate clothing. manufacturer’s instructions when handling fuels, oils, solvents, cleansers, and any other chemical agent. SCHWARZE A9 MONSOON SE revised 11/21 SWEEPER SAFETY 1-13...
• Check for low hanging electric or telephone wires and power cables on the ground. • Look out for and avoid other personnel, machinery and vehicles in the area. Use a spotter if you do not have clear view. SCHWARZE A9 MONSOON SE revised 11/21 1-14 SWEEPER SAFETY...
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When Transporting Equipment • Do not move truck unless debris body is fully lowered in the horizontal storage position. • Always wear seat belt when operating truck. • Follow all local traffic regulations. SCHWARZE A9 MONSOON SE revised 11/21 SWEEPER SAFETY 1-15...
• Continually check mirrors on both sides of the machine while backing. • Eliminate noise and other distractions before backing. • Open your window so you can hear outside noises. • Back slowly, in the lowest gear possible. SCHWARZE A9 MONSOON SE revised 11/21 1-16 SWEEPER SAFETY...
• STOP rotating FAN BLADES disengage power and wait for blade to stop rotating before adjusting sweeper shields. • STOP LOOK and LISTEN before approaching the sweeper to make sure all rotating motion has stopped. SCHWARZE A9 MONSOON SE revised 11/21 SWEEPER SAFETY 1-17...
• DO NOT OPERATE with any thrown object shielding missing, damaged or removed. • DO NOT try to sweep large debris that could cause suction line blockage. • Remove material before sweeping. SCHWARZE A9 MONSOON SE revised 11/21 1-18 SWEEPER SAFETY...
• All functions that are stopped will remain inactive death may occur unless care is taken to follow the warnings and instructions stated in the Safety Messages. Always use common sense to avoid hazards. SCHWARZE A9 MONSOON SE revised 11/21 SWEEPER SAFETY 1-19...
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The vacuum can trap fingers, hands, and feet with enough force to crush or cut. • Make sure vacuum extension tubes are securely connected before engaging vacuum pump. Tube could fall and expose suction line. SCHWARZE A9 MONSOON SE revised 11/21 1-20 SWEEPER SAFETY...
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• Attach suction hose and tubing as required, including relief valve. Plan for Emergency Services Make sure you have the telephone numbers for local emergency and medical facilities on hand, and access to a telephone. SCHWARZE A9 MONSOON SE revised 11/21 SWEEPER SAFETY 1-21...
The dust itself need not be an explosive or flammable substance. The safe operation of transferring potentially explosive dust should be addressed by the following: • Static charge dissipation • Spark prevention SCHWARZE A9 MONSOON SE revised 11/21 1-22 SWEEPER SAFETY...
• Touch fuel container with fuel dispenser nozzle before removing can lid. • Keep fuel dispenser nozzle in contact with fuel container inlet when filling. • Always replace fuel tank cap after refueling and tighten securely. SCHWARZE A9 MONSOON SE revised 11/21 SWEEPER SAFETY 1-23...
• Read the fire extinguisher instructions and become familiar with their location, parts, and operation before a fire starts. SCHWARZE A9 MONSOON SE revised 11/21 1-24 SWEEPER SAFETY...
In addition, the center of gravity of the debris body is higher with a raised debris body, making the unit more prone to tipping over. SCHWARZE A9 MONSOON SE revised 11/21 SWEEPER SAFETY 1-25...
• Is not designed for continuous occupancy by the employee. • Has a limited or restricted means of entry or exit. These spaces may include underground vaults, bodies, storage bins, pits and diked areas, vessels, and silos. SCHWARZE A9 MONSOON SE revised 11/21 1-26 SWEEPER SAFETY...
• Lubricate unit as specified by lubrication schedule. • Never lubricate, adjust, or remove material while it is running or in motion. • Torque all bolts and nuts as specified. SCHWARZE A9 MONSOON SE revised 11/21 1-28 SWEEPER SAFETY...
• When working on the tires, make sure that the to help lift, install, or remove. vehicle is secured against rolling, use parking brake and wheel chocks. • Installing wheels and tires requires adequate knowledge and suitable tools. SCHWARZE A9 MONSOON SE revised 11/21 SWEEPER SAFETY 1-29...
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For more information go to www.P65Warnings.ca.gov. This website, operated by California's Office of Environmental Health Hazard Assessment, provides information about these chemicals and how individuals may be exposed to them SCHWARZE A9 MONSOON SE revised 11/21 1-30 SWEEPER SAFETY...
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Section 1 - Safety This Page Intentionally Left Blank SCHWARZE A9 MONSOON SE revised 11/21...
Document Control Waiver This document contains information proprietary to Schwarze Industries, Inc.. Any disclosure or use is expressly prohibited. It is not to be copied or reproduced in any form unless specifically permitted otherwise by the Documents that do not bear The Company’s official stamps are considered “Uncontrolled”...
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Illustration This document contains information proprietary to Schwarze Industries, Inc.. Any disclosure or use is expressly prohibited. It is not to be copied or reproduced in any form unless specifically permitted otherwise by the Documents that do not bear The Company’s official stamps are considered “Uncontrolled”...
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Proprietary Notice Document Control Waiver This document contains information proprietary to Schwarze Industries, Inc.. Any disclosure or use is expressly prohibited. It is not to be copied or reproduced in any form unless specifically permitted otherwise by the Bottom Hopper Documents that do not bear The Company’s official stamps are considered “Uncontrolled”...
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Document Control Waiver This document contains information proprietary to Schwarze Industries, Inc.. Any disclosure or use is expressly prohibited. It is not to be copied or reproduced in any form unless specifically permitted otherwise by the Documents that do not bear The Company’s official stamps are considered “Uncontrolled”...
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Document Control Waiver This document contains information proprietary to Schwarze Industries, Inc.. Any disclosure or use is expressly prohibited. It is not to be copied or reproduced in any form unless specifically permitted otherwise by the Documents that do not bear The Company’s official stamps are considered “Uncontrolled”...
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Section 1 - Safety This Page Intentionally Left Blank SCHWARZE A9 MONSOON SE revised 11/21...
□ Dust separator opens and closes freely with tilt function of the hopper ______________________________ □ Inspection door seals are in place and seal properly □ Rear hopper seals are in place and seal properly with door closed and latched SCHWARZE A9 MONSOON SE revised 11/21...
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□ Adjust the mirrors ______________________________ □ Verify that all emergency equipment is present Sweeper ID#:_____________________ Make: Schwarze A9 Monsoon_____ ______________________________ Truck ID#:________________________ Make: ______________________ ______________________________ Date:____________________________ Shift: _______________________ ______________________________ Operator’s Signature: ___________________________________________ ______________________________ ______________________________ SCHWARZE A9 MONSOON SE revised 11/21...
7. Turn off the truck engine and set the parking brake. 8. Get out of the cab and inspect the broom pattern. If either pattern is irregular, the corresponding side broom tilt or down- pressure needs adjustment. Right Side Broom SCHWARZE A9 MONSOON SE revised 11/21...
Any fine dust particles that might still remain after that are pulled into a dust separator. The fan then draws the cleaned air from the dust separator back into the fan housing. And the cycle begins again. SCHWARZE A9 MONSOON SE revised 11/21...
Press the toggle switch to the “down” position. The console also provides areas for additional optional This is a standby controlled sweeping NOTE equipment switches. function. SCHWARZE A9 MONSOON SE revised 11/21...
Turning lights on Locate the desired light or flasher switch on the cab console control panel. 2. Press the toggle switch to the “up” position. Turning lights off Press the toggle switch to the “down” position. SCHWARZE A9 MONSOON SE revised 11/21...
If at this point you would rather de-activate the sweeper standby system instead of resuming sweeping operations, toggle the switch to the “up” position. SCHWARZE A9 MONSOON SE revised 11/21...
The side brooms always remain full NOTE contact with the pavement. As broom bristles wear away, the broom lowers to maintain contact with the surface. SCHWARZE A9 MONSOON SE revised 11/21...
3. A gauge located near the valve will indicate the NOTE side broom to be on the surface and applied air pressure. spinning. Tilting the side broom Locate the switch on the cab console control panel. SCHWARZE A9 MONSOON SE revised 11/21...
2. Continue to hold the switch until the magnet bar has fully retracted against the up-stops. Unless equipped with a self dumping NOTE magnet, objects that were picked up must be manually removed from the magnet. SCHWARZE A9 MONSOON SE revised 11/21...
Push the sweeps-in-reverse selection button. The highlighted green portion of the SIR icon will disappear above the button. The pickup head will now be raised and sweep power will be put in idle when in reverse. SCHWARZE A9 MONSOON SE revised 11/21...
Either side brooms may be deployed or stowed at time while sweeping. The sweep power, broom speeds, geo position, tilt position and dust control water may now be set to meet required sweeping conditions. SCHWARZE A9 MONSOON SE revised 11/21...
The hand hose is mounted on a hydraulic boom hinged to the right rear of the sweeper. The hose operates via suction within the hopper. Operating the hand hose Locate the block-off plate in its storage location. 2. Raise the hopper. SCHWARZE A9 MONSOON SE revised 11/21...
Re-seat (stow) the hand hose by swinging and holding the boom over the cradle. 2. Use the hand hose door latch to close the suction door opening. 3. Release the hand hose latches and swing open the hand hose end. SCHWARZE A9 MONSOON SE revised 11/21...
Before starting end of shift cleanup, always verify that: • The truck is out of gear. • The parking brake is engaged. • Hopper safety props are into position. SCHWARZE A9 MONSOON SE revised 11/21...
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Section 4 - Operations This Page Intentionally Left Blank SCHWARZE A9 MONSOON SE revised 11/21...
In this Section Troubleshooting the Sweeping System Troubleshooting the Sweeper Engine Troubleshooting the Water System Troubleshooting the Hydraulic System Troubleshooting the Side Brooms Troubleshooting the Camera System Troubleshooting the Automatic Shutdown System SCHWARZE A9 MONSOON SE revised 11/21...
Clean debris, re-balance or replace fan Fan shifted within housing Reposition fan Loose drive belt Tighten drive belt Loose bolts Tighten bolts Fan blades worn or broken Replace fan Loose shaft bearing bolts Tighten bolts SCHWARZE A9 MONSOON SE revised 11/21...
Air leak in inlet plumbing Disassemble, reseal and reassemble Relief setting too low Adjust relief valve on pump. Water Draining From Nozzle Leaking valve Clean valve When Off Any Additional Symptoms Please see the water pump manual SCHWARZE A9 MONSOON SE revised 11/21...
Adjust the pressure setting (release pressure) on counterbalance valves. NOTE Clockwise reduces pressure setting. Counterclockwise increases pressure setting. The two relief valve IMPORTANT cartridges in the dump sequencing manifold must be balanced at 2750 psi setting. SCHWARZE A9 MONSOON SE revised 11/21...
Solenoid valve stuck open (Lock Valve) Clean valve or replace Down Immediately Leaking cylinder seals (fluid loss out of port Replace seals vent) Broom Operates But Disc Bad broom motor Service or replace motor Does Not Spin SCHWARZE A9 MONSOON SE revised 11/21...
For camera system troubleshooting, see the camera system manufacturer’s Owner’s Manual, which is provided with this manual set. 5.7 Troubleshooting the Automatic Shutdown System For troubleshooting the automatic shutdown system, see the John Deere Manual SCHWARZE A9 MONSOON SE revised 11/21...
Always turn on all safety lights and flashers when servicing the sweeper. Pickup Head Adjustment & Replacement Hopper Replacement & Installation Side Brooms Adjustments & Replacement Servicing the Power Module Dust Suppression System Cleaning & Winterizing Electrical System Maintenance SCHWARZE A9 MONSOON SE revised 11/21...
250 hours of one pump from a operation. Over-greasing the bearing hand-operated gun. will cause the bearing to overheat and DO NOT OVER- fail. GREASE OR USE A POWER GUN SCHWARZE A9 MONSOON SE revised 11/21...
Adjusting the skid plates instead will affect the sweeping efficiency due to the change in blast orifice-to-ground distance. Adjustment 1. Raise the pickup head and locate the skid plates on either side. SCHWARZE A9 MONSOON SE revised 11/21...
7. Remove the 7/8” drag arm bolts. 8. Unbolt the side brooms’ center drag flap from the front Adjusting the Pickup Head Blast Orifice of the head. 9. Slide the pickup head out from underneath the truck. SCHWARZE A9 MONSOON SE revised 11/21...
Allow the new one. adhesive to set up for several minutes (follow the 3. Put the band clamps back in place and tighten them. adhesive manufacturer’s instructions) and then put the new seal in place. SCHWARZE A9 MONSOON SE revised 11/21...
7. To raise the nose of the side broom disc, shorten the turnbuckle by turning the center counterclockwise. 8. Run the jam nuts tight against the turnbuckle to lock the readjustment. SCHWARZE A9 MONSOON SE revised 11/21...
10. If down-pressure should be INCREASED, loosen the eyebolt nut by threading it further down the eyebolt. 11. If down-pressure should be DECREASED, tighten the eyebolt nut by threading it further up the eyebolt. SCHWARZE A9 MONSOON SE revised 11/21...
12. When return speed is between 1-1/2 and 3 seconds, run the jam nut back against the valve’s main body to secure the valve stem in place. SCHWARZE A9 MONSOON SE revised 11/21...
9. Remove the two side broom motor hoses 7. Remove the bolt at the rod end of the cylinder and set 10. Remove the four side broom motor mounting bolts it aside. SCHWARZE A9 MONSOON SE revised 11/21...
5. Disconnect the two hoses from the cylinder. Replacement 1. Connect the two hoses to the replacement cylinder. 2. Use the two bolts to install the replacement cylinder. SCHWARZE A9 MONSOON SE revised 11/21...
23. Tighten the belt tension as outlined in the ‘Drive Belt 4. As the engine skid moves toward the fan shaft, the Tension Adjustment’ section. drive belt will become loose enough to be slipped 24. Replace the belt guard. from its pulleys. SCHWARZE A9 MONSOON SE revised 11/21...
8. Continue to tighten until the belt has 1/2” deflection between the pulleys using 30 lbs. of pressure (roughly the equivalent of pressing down on the belt with your thumb). SCHWARZE A9 MONSOON SE revised 11/21...
3. Remove the back plate. 4. Using a flashlight, inspect the fan blades, fan bushing, Tapped Bushing Holes fan housing liner bolts and the fan housing liner for wear. SCHWARZE A9 MONSOON SE revised 11/21...
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Using the available slack, center the cover plate’s inlet ring in the fan’s orifice. Feel around the perimeter of the inlet ring to confirm an even gap or fit. Tighten the cover plate bolts. SCHWARZE A9 MONSOON SE revised 11/21...
‘Fan Replacement’ section of this manual. 10. Swing the hopper safety prop back into its travel position. 11. Reconnect the engine’s battery cable, lower the hopper and check the operation of the sweeper. SCHWARZE A9 MONSOON SE revised 11/21...
6 Years Fill Opening Hoses Hydraulic Fluid Gauge Hydraulic Return Filter Hydraulic Tank Drain Hydraulic Suction Filter/Strainer The hydraulic tank is located on the left side of the sweeper between the power module uprights. SCHWARZE A9 MONSOON SE revised 11/21...
Turn the relief valve stem 1. Locate the return filter. (C) clockwise to increase the fluid pressure, and counter- clockwise to decrease the pressure. 2. Unscrew the old canister from the filter head. SCHWARZE A9 MONSOON SE revised 11/21...
THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF 1° FCRUNK 11/03/2014 204J90 SCHWARZE INDUSTRIES INC. ANY REPRODUCTION IN PART OR AS A WHOLE FRACTION WITHOUT THE WRITTEN PERMISSION OF SCHWARZE INDUSTRIES INC. IS PROHIBITED. DO NOT SCALE SCHWARZE A9 MONSOON SE...
9. If the inserts show excessive wear, replace the plunger. 10. If the valve emitted a loud buzzing noise during operation, examine both the inside of the sleeve and upper portion of the plunger and remove all foreign matter. SCHWARZE A9 MONSOON SE revised 11/21...
6. Turn off all cab console control panel switches controlling water manifold solenoids. Spray Body 7. Turn off the auxiliary engine. Water Filter Mesh Spray Tip Spray Tip Retainer Nut SCHWARZE A9 MONSOON SE revised 11/21...
TAINED IN THIS DRAWING IS THE SOLE PROPERTY OF 1° FCRUNK 06/08/2015 SK-2378 NC. ANY REPRODUCTION IN PART OR AS A WHOLE FRACTION MISSION OF SCHWARZE INDUSTRIES INC. IS PROHIBITED. DO NOT SCALE SIZE: 1/32 .000 .015 STOCKING TYPE: DRAWING...
There are a number of dealer accessible settings and adjustments that may be accessed and selected. This appendix will go into details about these settings and adjustments. Menu Controls This manual will refer to the keys that have the names assigned below. SCHWARZE A9 MONSOON SE revised 11/21...
Catalyst cleaning (regen) cycle has been inhibited by the operator from the “Engine Trouble Codes” screen. This prevents the catalyst cleaning cycle. This is only for temporarily delaying the cycle. Leaving this inhibited for long periods will damage the catalyst. SCHWARZE A9 MONSOON SE revised 11/21...
SKR JSX - Disables/Enables Auto Vibrator from dump joystick. BRM - Allows the brooms to spin freely (for changing broom segments). Hold for 2 seconds to toggle. • Red marked areas are reserved for Schwarze factory and dealer personnel only. SCHWARZE A9 MONSOON SE revised 11/21...
Engine hours (Eng Hrs) can not be reset. NOTE The Engine Trouble Codes screen Use UP/DOWN arrows to highlight “Engine Trouble Codes” and press the “OK” button. The following screen will appear. Catalyst Conditions SCHWARZE A9 MONSOON SE revised 11/21...
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Section 6 - Service Catalyst Condition / Soot Levels SCHWARZE A9 MONSOON SE revised 11/21...
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Under our policy of continuous improvement, we reserve the right to change specifications and design without prior notice. Illustrations do not necessarily show the standard version of the machine. Schwarze Industries, Inc. 1055 Jordan Road, Huntsville, AL 35811 800.879.7933 - www.schwarze.com...
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