Schwarze Industries Hypervac Product Manual
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Schwarze Industries Hypervac Product Manual

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Schwarze Industries, Inc.
HYPERVAC
Product Manual
Quality
Performance Public Safety
Value
Customer Support
HV-18 revised 11/18
© Schwarze Industries 2018

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  • Page 1 Schwarze Industries, Inc. HYPERVAC Product Manual Quality Performance Public Safety Value Customer Support HV-18 revised 11/18 © Schwarze Industries 2018...
  • Page 3 Schwarze Industries, Inc. HYPERVAC Product Manual Schwarze Industries, 1055 Jordan Road, Huntsville, AL 35811 USA...

  • Page 4: Foreword

    Schwarze dealer. In addition to having many Authorized Dealers located throughout the country, Schwarze Industries also maintains a fully stocked factory service center in Huntsville, Alabama. In the event you need parts or service, call your nearest Authorized Dealer.

  • Page 5: Table Of Contents

    How your Schwarze Hypervac sweeper works ........
  • Page 6 Auxiliary Engine Cooling System..........72 SCHWARZE HYPERVAC...
  • Page 7 Dust Suppression System Winterizing..........90 HV-18 SCHWARZE HYPERVAC revised 11/18...
  • Page 8 Spare Parts List ..............109 SCHWARZE HYPERVAC...

  • Page 9: Safety

    Section 1 - Safety In this Section General Safety Instructions and Practices Personal Protection Equipment - PPE Operator Safety and Hazards Maintenance Safety and Hazards Federal Laws & Regulations Safety Decals Locations HV-18 SCHWARZE HYPERVAC revised 11/18...
  • Page 10 Translations at 1502 E. Walnut Street Seguin, TX 78155; Fax: (830) 372-9529; Safety Section Translations are available in Spanish, Portuguese, French, German, Russian. SW-GS-01 Sweeper Safety 07/18 Safety Section 1-2 © 2018 Alamo Group Inc. SCHWARZE HYPERVAC HV-18 revised 11/18...
  • Page 11 Loose clothing can be drawn into the suction hose. Never wear a wristwatch or finger rings when working on or around equipment. PN SW-PPE-01 Sweeper Safety 07/18 Safety Section 1-3 © 2018 Alamo Group Inc. HV-18 SCHWARZE HYPERVAC revised 11/18...
  • Page 12 Stop sweeping if anyone comes within 25 feet of sweeper. • Sweeper brooms are capable of propelling objects up to 25 feet PN SW-OP-01 Sweeper Safety 07/18 Safety Section 1-4 © 2018 Alamo Group Inc. SCHWARZE HYPERVAC HV-18 revised 11/18...
  • Page 13 Operation instructions and directions should be made prior to starting implement • If communication is necessary completely shutdown and exit implement. • Never allow anyone to approach implement during operation or transport. PN SW-GHP-01 Sweeper Safety 07/18 Safety Section 1-5 © 2018 Alamo Group Inc. HV-18 SCHWARZE HYPERVAC revised 11/18...
  • Page 14 Keep truck away from drop-offs and soft soil shoulder where truck could tip over TO AVOID CHILDREN FALLING OFF OR BEING CRUSHED BY EQUIPMENT: NEVER ALLOW children to play on or around Truck or Equipment. PN SW-CHP-02 Sweeper Safety 07/18 Safety Section 1-6 © 2018 Alamo Group Inc. SCHWARZE HYPERVAC HV-18 revised 11/18...
  • Page 15 KEEP all thrown object shielding including Steel Guards, Bands, and Side Skirts in place and in good condition when operating. • DO NOT OPERATE with any thrown object shielding missing, damaged or removed. PN SW-TO-01 Sweeper Safety 07/18 Safety Section 1-7 © 2018 Alamo Group Inc. HV-18 SCHWARZE HYPERVAC revised 11/18...
  • Page 16 Allow oil to cool before removing cap. • Relieve oil pressure before removing cap slowly. • Stay away from hot oil that may spray from tank or hoses. PN SW-HPF-01 Sweeper Safety 07/18 Safety Section 1-8 © 2018 Alamo Group Inc. SCHWARZE HYPERVAC HV-18 revised 11/18...
  • Page 17 ONLY mount or dismount when truck and moving parts are stopped. • STOP ENGINE, engage parking brake, lower implement, allow all moving parts to stop and remove key before leaving truck cab. PN SW-RO-01 Sweeper Safety 07/18 Safety Section 1-9 © 2018 Alamo Group Inc. HV-18 SCHWARZE HYPERVAC revised 11/18...
  • Page 18 10 feet or greater distance from all power lines and overhead obstructions. KEEP • allow dump body to contact with any Utility, Municipal, or type of structures and obstructions. DO NOT THSP-01 Sweeper Safety 07/18 Safety Section 1-10 © 2018 Alamo Group Inc. SCHWARZE HYPERVAC HV-18 revised 11/18...
  • Page 19 In addition, the center of gravity of the debris body is higher with a raised debris body, making the unit more prone to tipping over. PN SW-DBD-01 Sweeper Safety 07/18 Safety Section 1-11 © 2018 Alamo Group Inc. HV-18 SCHWARZE HYPERVAC revised 11/18...
  • Page 20 This website, operated by California's Office of Environmental Health Hazard Assessment, provides information about these chemicals and how individuals may be exposed to them. PN SW-HM-01 Sweeper Safety 07/18 Safety Section 1-12 © 2018 Alamo Group Inc. SCHWARZE HYPERVAC HV-18 revised 11/18...
  • Page 21 The use of non-genuine or “will fit” parts may reduce Sweeper performance, void Sweeper warranties, and present a safety hazard. Use genuine Schwarze Sweeper parts for economy and safety. (SWG-06) SEE YOUR LOCAL SCHWARZE DEALER Sweeper Safety 07/18 Safety Section 1-13 © 2018 Alamo Group Inc. HV-18 SCHWARZE HYPERVAC revised 11/18...
  • Page 22 Section 1 - Safety This Page Intentionally Left Blank SCHWARZE HYPERVAC HV-18 revised 11/18...

  • Page 23: Safety Decals Locations

    IMPORTANT - Tellus 68 Hydraulic Oil 29634 DANGER - No Smoking, Flammable Gas 22560 WARNING - Do Not Remove Hose 22531 IMPORTANT - Water Only 22528 CAUTION - No Step 60668 IMPORTANT - Ultra Low Diesel Fuel Only HV-18 SCHWARZE HYPERVAC revised 11/18...
  • Page 24 NOTE: Colors shown on this proof are PROOFED BY_________________ ARTIST: COLOR(S): BLACK only approximate. When the job is ORANGE printed, ink colors will be matched to DATE_________________________ 29629 CAUTION - Hot Surface - Stay Away 22536 WARNING - Hands Off SCHWARZE HYPERVAC HV-18 revised 11/18...

  • Page 25: Hopper Locations

    WARNING - Hands Off 22891 WARNING - Fan Blade Hazard Hopper Locations Hopper Left Hand Side Part # Description QTY Visual 22563 WARNING - Do Not Work (Hopper in Dump Position) 22536 WARNING - Hands Off HV-18 SCHWARZE HYPERVAC revised 11/18...
  • Page 26 Hopper Scissor Lift, Both Sides (High Dump Sweepers Only) Part # Description QTY Visual 28885 WARNING - Stay Clear of Lift 1 28879 WARNING - Do Not Operate Without Guard 29294 WARNING - Falling Debris 22536 WARNING - Hands Off SCHWARZE HYPERVAC HV-18 revised 11/18...

  • Page 27: Side Broom Locations

    Main Broom Locations (Mechanical Sweepers Only) Broom Cover Part # Description QTY Visual 23258 CAUTION - No Step 22536 WARNING - Hands Off Main Broom Part # Description QTY Visual 23258 CAUTION - No Step HV-18 SCHWARZE HYPERVAC revised 11/18...

  • Page 28: Conveyer Locations, Both Sides (Mechanical Sweepers Only)

    P.O. Box 550 104 Celtic Circle Madison, AL 35758 Fax: 256-772-8654 Phone: 256-772-9356 Part # Description QTY Visual 28878 CAUTION - No Welding Fuel Tank Part # Description QTY Visual 29634 DANGER - No Smoking SCHWARZE HYPERVAC HV-18 revised 11/18...
  • Page 29 & DOES NOT PRINT 2" X 4" .25" NOTE: Colors shown on this proof are PROOFED BY_________________ ARTIST: COLOR(S): BLACK only approximate. When the job is BLUE printed, ink colors will be matched to DATE_________________________ HV-18 SCHWARZE HYPERVAC revised 11/18...
  • Page 30 Section 1 - Safety This Page Intentionally Left Blank SCHWARZE HYPERVAC HV-18 revised 11/18...

  • Page 31: Technical Data

    Section 2 - Technical Data In this Section Technical Drawings Sweeper Specifications HV-18 SCHWARZE HYPERVAC revised 11/18...
  • Page 32 2.5 in (63.5 mm) Lift Air cylinder Fill hose 25 ft (7620 mm) Controls Electric; in-cab Water level gauge In-cab Affiliates: © 2018 Schwarze Industries 1055 Jordan Road Huntsville, AL 35811 800.879.7933 An Alamo-Group Company SCHWARZE HYPERVAC HV-18 revised 11/18...

  • Page 33: Pre-Operation

    Section 3 - Pre-Operation HV-18 SCHWARZE HYPERVAC revised 11/18...

  • Page 34: Pre-Operation Inspection

    □ Pickup head spray nozzles operational and free of debris □ Pickup nozzle rubber to at ½” to street surface ______________________________ □ Hoses are clean and free from holes □ Hoses are securely fastened to the pickup nozzles ______________________________ ______________________________ SCHWARZE HYPERVAC HV-18 revised 11/18...
  • Page 35 □ Check operation of all lights and beacons ______________________________ □ Adjust the mirrors □ Verify that all emergency equipment is present ______________________________ Sweeper ID#:_____________________ Make: Schwarze Hypervac _____ ______________________________ Truck ID#:________________________ Make: ______________________ Date:____________________________ Shift: _______________________ Operator’s Signature: ___________________________________________ HV-18...

  • Page 36: How Your Schwarze Hypervac Sweeper Works

    How your Schwarze Hypervac sweeper works The Hypervac broom has an in-cab tilt and pitch function. The Schwarze Hypervac cleans the road surface by using These functions are very vertical digger transfer brooms to move debris to in front of...

  • Page 37: Operations

    Section 4 - Operations HV-18 SCHWARZE HYPERVAC revised 11/18...

  • Page 38: Parts Identification

    2. RIGHT GUTTER BROOM 3. CENTER – CENTER BROOM 4. RIGHT – CENTER BROOM 5. LEFT – CENTER BROOM 6. PICKUP NOZZLE 7. LEAF DOOR 8. HOPPER DOOR 9. BEACON LIGHT 10. DUST STRIPPER 11. FRONT SPRAY BAR SCHWARZE HYPERVAC HV-18 revised 11/18...

  • Page 39: Camera System

    Section 4 - Operations 4.2 Camera System 4.3 The Sweeping Control Console The Hypervac sweeping functions are operated from a swivel control console inside the truck cab. Console Features The console consists of control switches, an auxiliary engine ignition switch, and a display module with auxiliary engine controls.

  • Page 40: Display Module - Main Screen Identification

    Some Monitor Side buttons may have hidden switch icons. Press once to expose switch icon on NOTE monitor. Switches with visible icons only require one press to activate. Some buttons have several selections NOTE to cycle through. SCHWARZE HYPERVAC HV-18 revised 11/18...

  • Page 41: Top Switch Bank Identification

    10. #2 RIGHT PRIORITY LIGHT SWEEP 11. #3 LEFT PRIORITY MEDIUM SWEEP 12. #4 RIGHT PRIORITY MEDIUM SWEEP 13. #5 LEFT PRIORITY HEAVY SWEEP 14. #6 RIGHT PRIORITY HEAVY SWEEP 15. STAND BY 16. RIGHT SWEEP HV-18 SCHWARZE HYPERVAC revised 11/18...

  • Page 42: Gutter Broom Switch Bank

    13. RGB TILT – RIGHT GUTTER BROOM INCREASE TILT 14. RGB TILT - RIGHT GUTTER BROOM DECREASE TILT 15. RGB GEO – RETRACT RIGHT GUTTER BROOM (EXTENSION OVERRIDE) 16. RGB GEO – EXTEND RIGHT GUTTER BROOM (EXTENSION OVERRIDE) SCHWARZE HYPERVAC HV-18 revised 11/18...

  • Page 43: Detachable Switch Bank 1

    Section 4 - Operations Detachable Switch Bank 1 Your Hypervac may be equipped with additional standard switch banks mounted below main switch NOTE banks. LEFT/RIGHT CENTER BROOM - INCREASE DOWN PRESSURE 2. LEFT/RIGHT CENTER BROOM - DECREASE DOWN PRESSURE 3. REAR CENTER BROOM - INCREASE DOWN PRESSURE 4.

  • Page 44: Detachable Switch Bank 2

    Section 4 - Operations Detachable Switch Bank 2 Your Hypervac may be equipped with additional standard switch banks mounted below main switch NOTE banks. RIGHT GUTTER BROOM WATER - ON/OFF 2. HIGH-PRESSURE WASH DOWN - ON/OFF (OPTIONAL) 3. LEFT NOZZLE WATER - ON/OFF 4.

  • Page 45: Positioning The Control Console

    100 psi. Your truck ignition may vary. NOTE 2. Turn console key clockwise to ignition. Standby buttons will flash and DEF (diesel exhaust fluid) level, engine coolant temp will be displayed. HV-18 SCHWARZE HYPERVAC revised 11/18...

  • Page 46: Sweeper Unit Gauges

    If you must leave the engine running more than 3 to 4 9. WATER TANK GAUGES minutes, make sure the engine speed is at 1200 rpm. 10. AUX ENGINE DEF LEVEL a. DEF LEVEL GAUGE SCHWARZE HYPERVAC HV-18 revised 11/18...

  • Page 47: Main Screen Alarms

    The controller has indicated low hydraulic oil. Allow DOWN engine to shut down and check hydraulic system. An operation such as dumping the hopper has been PARKING BRAKE NOT SET attempted without setting the parking brake. Set the parking brake to continue. HV-18 SCHWARZE HYPERVAC revised 11/18...

  • Page 48: Sweep/Standby Operation

    Section 4 - Operations Sweep/Standby Operation The Schwarze Hypervac comes with pre-programed settings for the sweeper. Follow these instructions to operate the sweeper simply by selecting one of its pre- sets: 1. Start chassis engine and run until the compressed air system has filled.

  • Page 49: Standard Presets

    Section 4 - Operations 4.4 Standard Presets Your Hypervac comes preset to the following settings: Preset Sweep LEFT RIGHT LEFT RIGHT CNTR GB H LEAF Sense Engine HEAD HEAD Switch Speed EXTN EXTN Left 1500 DOWN DOWN Light Left 1800...

  • Page 50: Manual Operation

    = door is up and active) 9. GATE VALVE (yellow circle indicates shut) 10. SWEEP SIDE BLOCK (indicates unit sweep selection. right, left or dual.) 11. HOPPER SPRAY BAR (fills in blue when enabled) SCHWARZE HYPERVAC HV-18 revised 11/18...

  • Page 51: Auxiliary Engine Speed Controls

    Note: The pitch cannot be adjusted when the GUTTER BROOM is in the transfer position. Push the right side, third from top button once to expose the button. 2. Push again to select the motor speed screen. HV-18 SCHWARZE HYPERVAC revised 11/18...

  • Page 52: Dust Stripper

    As broom bristles wear away, the broom lowers to maintain contact with the Push to select open, hold to cycle timing. surface. 3. Push again to turn off. SCHWARZE HYPERVAC HV-18 revised 11/18...

  • Page 53: Gutter Broom Tilt/Pitch

    Note: For optimum travel clearance, always return the gutter broom to its normal level operating position before retracting the broom. Left to right tilt movement is controlled by the two outer tilt switches. HV-18 SCHWARZE HYPERVAC revised 11/18...

  • Page 54: Gutter Broom Extension Override

    Broom to Pavement Contact switches (Down Pressure) Note: Use of this function requires the auxiliary engine to be turned on, the gutter broom operation switch to be toggled in the “on” position and the gutter broom to be on the surface SCHWARZE HYPERVAC HV-18 revised 11/18...

  • Page 55: Hopper Operation

    • After completing the dump cycle, press standby to exit the dump mode. Push once to expose. 2. Push again to turn activate 20 second shaker. HV-18 SCHWARZE HYPERVAC revised 11/18...

  • Page 56: Hopper Door

    4. Service hours information is available on this screen. 5. Engine trouble codes and cat cleaning is available on this screen.. Note: the remaining information on this screen is for dealer service only. Please contact your dealer for more information. SCHWARZE HYPERVAC HV-18 revised 11/18...

  • Page 57: Resetting Equipment Hour Meters

    Note: Engine hours will only be shown with Aux engine key turned to the on position. The Engine Trouble Codes screen Use UP/DOWN arrows to highlight “Engine Trouble Codes” and press the “OK” button. The following screen will appear. Catalyst Conditions HV-18 SCHWARZE HYPERVAC revised 11/18...

  • Page 58: Emission Control Catalyst Cleaning (Regen) , Engine Fault Codes And Other Engine Data

    Emission Control Catalyst Cleaning (Regen) , Engine Fault Codes and Other Engine Data The Schwarze Hypervac utilizes very low emission Tier 4 off-highway engines featuring state of the art emission controls. These emission controls are controlled by the engine computer and need very little maintenance. If something does need attention, a series of notifications and warnings will appear on the main sweeper display screen.

  • Page 59: Cleaning The Catalyst

    6. The cleaning cycle can take up to 45 minutes. During this cycle the engine rpm will be set to 1800 rpm. Note: If the cycle is interrupted before it is completed, it must be restarted from the beginning. Catalyst Condition / Soot Levels HV-18 SCHWARZE HYPERVAC revised 11/18...

  • Page 60: Additional Optional Equipment

    A) Hand Hose Transport Straps (Remove top to operate hose) 3. Swing the boom out and away from the rear of the hopper. B) Hand Hose Control Handle (With lift and throttle control) SCHWARZE HYPERVAC HV-18 revised 11/18...

  • Page 61: Hopper Deluge (If Equipped)

    Hopper Deluge (if equipped) 3. Swing boom back towards truck 4. Re-attach the straps that hold the hose and aluminum nozzle to the support. 5. Hook up the cords that hold the hose and tube to the brackets. HV-18 SCHWARZE HYPERVAC revised 11/18...

  • Page 62: High Pressure Washdown (If Equipped)

    The main function of the magnet bar is to remove metal steering position. objects that may cause damage to the truck tires. Note: Use of this function requires the auxiliary engine to be turned on. SCHWARZE HYPERVAC HV-18 revised 11/18...

  • Page 63: Arrow Board Control Panel (If Equipped)

    1. Turn the red switch to the down position to lower the hopper’s internal screen for ease of cleaning 2. Once all debris is removed, turn the switch to the up position to retract the screen to its sweeping position. HV-18 SCHWARZE HYPERVAC revised 11/18...
  • Page 64 6. Wash the inside of the pickup nozzle’s suction hoses. 6. Report any problems to your supervisor. Lower hopper and close hopper door. 8. Retract gutter brooms to their travel positions. SCHWARZE HYPERVAC HV-18 revised 11/18...

  • Page 65: Troubleshooting

    Non-genuine “will fit” parts do not consistently meet these specifications. The use of “will fit” parts may reduce the sweepers performance, void warranties, and present a safety hazard. Use genuine Schwarze sweeper parts for economy and safety. HV-18 SCHWARZE HYPERVAC revised 11/18...

  • Page 66: Troubleshooting The Sweeping System

    Clean debris, re-balance or replace fan Fan shifted within housing Reposition fan Loose drive belt Tighten drive belt Loose bolts Tighten bolts Fan blades worn or broken Replace fan Loose shaft bearing bolts Tighten bolts SCHWARZE HYPERVAC HV-18 revised 11/18...

  • Page 67: Troubleshooting The Auxiliary Engine

    Air leak in inlet plumbing Disassemble, reseal and reassemble Relief setting too low Adjust relief valve on pump. Water Draining From Nozzle Leaking valve Clean valve When Off Any Additional Symptoms Please see the water pump manual HV-18 SCHWARZE HYPERVAC revised 11/18...

  • Page 68: Troubleshooting The Hydraulic System

    Adjust the pressure setting (release pressure) on counterbalance valves. NOTE Clockwise reduces pressure setting. Counterclockwise increases pressure setting. The two relief valve IMPORTANT cartridges in the dump sequencing manifold must be balanced at 2750 psi setting. SCHWARZE HYPERVAC HV-18 revised 11/18...

  • Page 69: Troubleshooting The Side Brooms

    Check P.O. Replace if needed. Lower Mechanical bind Check broom hardware for binds Broom Raises But Leaks P.O. malfunctioning Check P.O. Replace if needed Down Immediately Leaking cylinder seals (fluid loss out of port Replace seals vent) HV-18 SCHWARZE HYPERVAC revised 11/18...

  • Page 70: Troubleshooting The Camera System

    For camera system troubleshooting, see the camera system manufacturer’s Owner’s Manual, which is provided with this manual set. 5.7 Troubleshooting the Automatic Shutdown System For troubleshooting the automatic shutdown system, see the John Deere Manual SCHWARZE HYPERVAC HV-18 revised 11/18...

  • Page 71: Service

    Entanglement of loose clothing with the rotating elements can result in serious injury or death. Stay clear of all rotating elements at all times. Always turn on all safety lights and flashers when servicing the sweeper. HV-18 SCHWARZE HYPERVAC revised 11/18...

  • Page 72: Oil Levels And Lubrication

        - 2500 rpm) with oil at normal operating temperature of   The Hypervac utilizes lubed-for-life bearings and does    105°C (220°F). not require re-greasing. The adaptor housing is vented to  prevent over pressure.

  • Page 73: Pickup Nozzle

    A gap space of 3/8 inch at both sides and rear of nozzle is recommended. Note: Your Schwarze Hypervac should come from the factory with a supply of spacers located on the top and the bottom half of the assembly.

  • Page 74: Nozzle Tilt Adjustment

    HD Suction Hose. 2. Raise the hopper and insert the safety props. 3. Rotate or replace the HD Suction Hose. SCHWARZE HYPERVAC HV-18 revised 11/18...

  • Page 75: Side Broom(S)

    Arm, tighten the locknut. To decrease the spring tension, loosen the locknut. 5. Install the Gutter Broom Dust Cover when the Side Broom Extension Spring is adjustment is complete. 1. Remove the Gutter Broom Dust Cover. HV-18 SCHWARZE HYPERVAC revised 11/18...
  • Page 76 3. Remove the rear of the cylinder bracket. Remove the hardware retaining the cylinder and Gutter Broom Bracket. Remove the retaining bolt on the opposite side of the Broom cylinder. SCHWARZE HYPERVAC HV-18 revised 11/18...

  • Page 77: Replacing The Side Broom Motor

    Replacing the Side Broom Motor 7. Secure the Gutter Broom Disc into place by tightening the castle nut until secure. 8. Place a new cotter pin into place. Important: do not reuse the old cotter pin after removal. HV-18 SCHWARZE HYPERVAC revised 11/18...

  • Page 78: Replacing The Side Broom Bristles

    Replacing the Side Broom Bristles Pitch Adjustment (Left, Right, Center) Broom bristles should be replaced when they are worn to Note: The Hypervac utilizes vertical brooms to transfer approximately 6 inches in length. When broom bristles are material to the suction nozzle.

  • Page 79: Replacing The Center Broom Bristles

    7. Tighten the bolts evenly, alternating from one to the or optionally by remote in the truck cab on the console. other. This will push the pulley off the stub shaft pulley bushing. HV-18 SCHWARZE HYPERVAC revised 11/18...

  • Page 80: Adjusting The Drive Belt Tension

    24. Replace the belt guard. so that movement of the engine skid is even and the engine skid does not become misaligned. If you turn the front jackscrew three revolutions, then turn the rear jackscrew three revolutions. SCHWARZE HYPERVAC HV-18 revised 11/18...

  • Page 81: Replacing The Drive Belt

    4. Using a flashlight, inspect the fan blades, fan bushing, between the pulleys using 30 lbs. of pressure (roughly fan housing liner bolts and the fan housing liner for the equivalent of pressing down on the belt with your wear. thumb). HV-18 SCHWARZE HYPERVAC revised 11/18...

  • Page 82: Replacing The Fan System Fan

    Feel around the perimeter of the inlet ring to confirm an even gap or fit. Tighten the cover plate bolts. Tapped Bushing Holes SCHWARZE HYPERVAC HV-18 revised 11/18...

  • Page 83: Replacing The Fan House Liner

    5. Start by installing the elevator bolts that hold the rubber liner to the top of the fan housing, and then continue installing the remainder of the elevator bolts, working out and down from the top of the fan housing. HV-18 SCHWARZE HYPERVAC revised 11/18...

  • Page 84: Replacing The Fan Guard

    Replacement 1. Install the 8 bolts holding load adapter to fan housing support upright. 2. Replace fan pully onto new load adapter shaft. SCHWARZE HYPERVAC HV-18 revised 11/18...

  • Page 85: Hydraulic Tank

    • Shell Tellus 68 hydraulic fluid • Citgo 68 hydraulic fluid • An equivalent 22-weight (SAE) fluid • 30-weight (SAE) fluid for systems operating with an ambient fluid temperature greater than 100ºF. HV-18 SCHWARZE HYPERVAC revised 11/18...

  • Page 86: Replacing The Hydraulic Pump Drive Belt

    8. Manually engage Aux flow valve on manifold and set 6. Refit the Hydraulic Pump Guard and the Belt system pressure to 2750 psi using the upper adjusting Inspection Guard. screw on the Hydraulic Pump. SCHWARZE HYPERVAC HV-18 revised 11/18...

  • Page 87: Checking The Solenoid Control Valve

    5. When full, water will spill out from the top fill port of the front tank. Note: The combined tanks capacity is around 250 gallons. HV-18 SCHWARZE HYPERVAC revised 11/18...

  • Page 88: Cleaning The Water Manifold Solenoid

    5. If the valve leaks from the seat or the plunger does 5. If the strainer is damaged, replace it. stick in the energized position, proceed to the next 6. Slip the screen back into position. step. 7. Reassemble the ‘Y’ strainer housing. SCHWARZE HYPERVAC HV-18 revised 11/18...

  • Page 89: Water Pump Pressure Check

    8. Locate the relief valve in the group of fittings attached to the pressure port of the pump. 9. Screw the jam nut away from the relief valve’s body. HV-18 SCHWARZE HYPERVAC revised 11/18...

  • Page 90: Dust Suppression System Winterizing

    1. Unscrew the bottom of the ‘Y’ strainer housing to drain the water reservoir(s). 2. After the water flow stops, reassemble the ‘Y’ strainer housing. 3. Turn on all cab console control panel switches controlling water manifold solenoids. SCHWARZE HYPERVAC HV-18 revised 11/18...

  • Page 91: Electrical System

    Section 6 - Service 6.8 Electrical System System Locker Identification The systems locker contains the electronic sweeper controls and the power supply for the sweeper. Note: The fuses are identified in the panel covers HV-18 SCHWARZE HYPERVAC revised 11/18...

  • Page 92: Sk-2428 - Fuse Block Labels

    Section 6 - Service SCHWARZE HYPERVAC HV-18 revised 11/18...

  • Page 93: Sk-2428 - Cpu Power Wiring

    Section 6 - Service HV-18 SCHWARZE HYPERVAC revised 11/18...

  • Page 94: Sk-2428 - #1 Water Tray Cpu Box Wiring

    Section 6 - Service SCHWARZE HYPERVAC HV-18 revised 11/18...

  • Page 95: Sk-2428 - #2 Main Harness Cpu Box Wiring

    Section 6 - Service HV-18 SCHWARZE HYPERVAC revised 11/18...

  • Page 96: Sk-2428 - #3 Hyd Tank Manifold Cpu Box Wiring

    Section 6 - Service SCHWARZE HYPERVAC HV-18 revised 11/18...

  • Page 97: Sk-2428 - #3A Air Manifold Cpu Box Wiring

    Section 6 - Service HV-18 SCHWARZE HYPERVAC revised 11/18...

  • Page 98: Sk-2428 - #4 Console Cpu Box Wiring

    Section 6 - Service SCHWARZE HYPERVAC HV-18 revised 11/18...

  • Page 99: Sk-2428 - #6 Fused Power Connector Cpu Box

    Section 6 - Service HV-18 SCHWARZE HYPERVAC revised 11/18...

  • Page 100: Sk-2428 - Circular Junction Connector

    Section 6 - Service SCHWARZE HYPERVAC HV-18 revised 11/18...

  • Page 101: Sk-2428 - Fuse Block

    Section 6 - Service HV-18 SCHWARZE HYPERVAC revised 11/18...

  • Page 102: Sk-2428 - Cpu Connector

    Section 6 - Service SCHWARZE HYPERVAC HV-18 revised 11/18...

  • Page 103: Sk-2428 - Diode & Resistor Cap

    Section 6 - Service DEUTSCH DTM04-2P HV-18 SCHWARZE HYPERVAC revised 11/18...

  • Page 104: Sk-2437 - Air Schematic

    Section 6 - Service SCHWARZE HYPERVAC HV-18 revised 11/18...
  • Page 105 Section 6 - Service 3005907 3005908 3005918 3005919 3005910 3005937 HV-18 SCHWARZE HYPERVAC revised 11/18...
  • Page 106 Section 6 - Service SCHWARZE HYPERVAC HV-18 revised 11/18...

  • Page 107: Sk-2434 - Hydraulics

    Section 6 - Service HV-18 SCHWARZE HYPERVAC revised 11/18...

  • Page 108: Sk-2459 - Spary Water System

    Section 6 - Service SCHWARZE HYPERVAC HV-18 revised 11/18...

  • Page 109: Spare Parts List

    DRAG ARM LOWER LHS 301141 DRAG ARM UPPER LHS 301226 NOZZLE STOP, LHS 301272 NOZZLE SKID LHS 301248 FRONT DEFLECTOR WELDMENT 301255 SKID, NOZZLE NOZZLE HEAD 5206385 SEAL, FAN POWER MODULE 5222279 DOOR LATCH PIVOT PIN HV-18 SCHWARZE HYPERVAC revised 11/18...
  • Page 110 67127 GAS SPRING 67128 ROD END BALL JOINT 67150 CYLINDER, PITCH 67154 EYEBOLT 13 X 4 1/2 FORGED HEAD 67165 FAN HOUSING DIFFUSER SEAL POWER MODULE 67196 NOZZLE FLAP SET NOZZLE HEAD 67263 HINGE SEAL SCHWARZE HYPERVAC HV-18 revised 11/18...
  • Page 111 HOPPER 26635 CONSOLE THUMB BOLTS CONSOLE 66816 SWITCH BANK 1 CONSOLE 66817 SWITCH BANK 2 CONSOLE 66818 SWITCH BANK 3 CONSOLE 66819 SWITCH BANK 4 CONSOLE ACTUATORS, BANK 1 ACTUATORS, BANK 2 ACTUATORS, BANK 3 HV-18 SCHWARZE HYPERVAC revised 11/18...
  • Page 113 Under our policy of continuous improvement, we reserve the right to change specifications and design without prior notice. Illustrations do not necessarily show the standard version of the machine. Schwarze Industries, Inc. 1055 Jordan Road, Huntsville, AL 35811 800.879.7933 - www.schwarze.com...

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