ICON A5 2021 Service Bulletin

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2141 ICON Way, Vacaville, CA 95688 ‐ Tel: 707.564.4000 – www.iconaircraft.com
DATE ISSUED:
DATE EFFECTIVE:
SUBJECT:
AIRCRAFT AFFECTED:

REQUIRED ACTION:

TIME OF COMPLIANCE:

PURPOSE: Aircraft in the affected range may suffer poor fuel pump performance due to lack of proper
contact in the electrical connectors. This could lead to a failed fuel pump in flight, leaving less
redundancy in the fuel pump assembly. In the unlikely event of a dual pump failure, the engine would
shut down.
INSTRUCTIONS:
CORRECTIVE ACTION: FUEL PUMP CONNECTOR REMOVAL AND REPLACEMENT INSTRUCTIONS
Level of Certification Required (any level checked can perform task)
Pilot/Owner
LSA Repairman—Inspection
LSA Repairman—Maintenance
A&P
Certificate Holder's Information
Name:
Address:
Certificate Type & Number:
Date:
Signature:

Parts, Consumables and bulk materials list:

P/N
ICA012801
ICA011062
ICA013937
ICA009719-D
SERVICE BULLETIN
SB-110521 REV A
12/13/2021
12/13/2021

Fuel Pump Connector/Contact Replacement

MODEL:
A5
S/N:
00093, 00095, 00114, 00122, 00126, 00134, 00141, 00144
Fuel pump connector/contact replacement.
Replace at next service interval.
WIRE SEAL, 150 SERIES, OD 1.20-1.70MM
CONTACT, CRIMP, FEMALE, SOCKET 20-16
SEAL, CONNECTOR, ROTAX, ORANGE
Certified Repair Station
Manufacturer
Named Individual
Description
Qty
4
4
2
PAGE 1 of 8

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Summary of Contents for ICON A5 2021

  • Page 1 2141 ICON Way, Vacaville, CA 95688 ‐ Tel: 707.564.4000 – www.iconaircraft.com SERVICE BULLETIN SB-110521 REV A DATE ISSUED: 12/13/2021 DATE EFFECTIVE: 12/13/2021 SUBJECT: Fuel Pump Connector/Contact Replacement AIRCRAFT AFFECTED: MODEL: S/N: 00093, 00095, 00114, 00122, 00126, 00134, 00141, 00144 REQUIRED ACTION: Fuel pump connector/contact replacement.
  • Page 2 2141 ICON Way, Vacaville, CA 95688 ‐ Tel: 707.564.4000 – www.iconaircraft.com SERVICE BULLETIN SB-110521 REV A ICA011057 CONNECTOR, CONTACT, SECONDARY LOCK, 2-POSN ICA011058 CONNECTOR, RCPT, SKT, 2-POSN F4TAPEBLACK TAPE, SELF-FUSING, SILICONE, .02 IN THK, 1 IN WIDE As Required TY24MX CABLE-TIE, NYLON 6-6, 30LB, 5.50, TY-RAP...
  • Page 3 2141 ICON Way, Vacaville, CA 95688 ‐ Tel: 707.564.4000 – www.iconaircraft.com SERVICE BULLETIN SB-110521 REV A have either a blue seal or an orange seal in this location. The replacement connector must have the orange seal installed. 13. Slide the new connector contact secondary lock (ICA011057) onto the wires.
  • Page 4 2141 ICON Way, Vacaville, CA 95688 ‐ Tel: 707.564.4000 – www.iconaircraft.com SERVICE BULLETIN SB-110521 REV A Figure 2: Contact preparation ICA009719-D PAGE 4 of 8...
  • Page 5 2141 ICON Way, Vacaville, CA 95688 ‐ Tel: 707.564.4000 – www.iconaircraft.com SERVICE BULLETIN SB-110521 REV A Figure 3: Fuel pump pins must be straight ICA009719-D PAGE 5 of 8...
  • Page 6 2141 ICON Way, Vacaville, CA 95688 ‐ Tel: 707.564.4000 – www.iconaircraft.com SERVICE BULLETIN SB-110521 REV A 17. Reconnect the D9087P connector onto the bottom connector of the fuel pump 18. Reconnect the D9100P connector onto the top connector of the fuel pump.
  • Page 7 2141 ICON Way, Vacaville, CA 95688 ‐ Tel: 707.564.4000 – www.iconaircraft.com SERVICE BULLETIN SB-110521 REV A Figure 5: Fuel Pump Extension Connectors Location 28. Disconnect Sig Fuel Pump 1 connector from fuselage wire harness connector D9086J. If necessary, remove zip tie holding connectors to fuselage wire harness.
  • Page 8 1) 2 hours for connector/contact replacement. If you have questions, comments, or concerns about this Safety Directive/Alert and/or if you are no longer owner/operator of this aircraft, please forward this information to the present owner/operator and notify ICON Aircraft at: ICON Aircraft...

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