Related Manuals for Flexicon PD22I
Summary of Contents for Flexicon PD22I
- Page 1 INSTRUCTION HANDBOOK PD22I / PD22P INSTRUCTION HANDBOOK PD22I PD22P (foto examples; exact model may vary) PD22IP IH EN 74-125-102 v1.04 Page 1 of 20...
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Page 2: Table Of Contents
General information ......................... 5 Unpacking and inspection ......................5 The peristaltic principle ......................5 Installation ..........................6 4.3.1 PD22I Installation ........................6 4.3.2 PD22P Installation ........................7 Addressing of filling station ...................... 8 Control ............................. 9 Dispenser head ........................9 Dispensing with PD22...................... -
Page 3: Pd22 I / Pd22 P Important Notice
INSTRUCTION HANDBOOK PD22I / PD22P PD22 I / PD22 P important notice There are 2 versions of the PD22. ➢ The PD22 I (individual) ➢ The PD22 P (Panel mount) They share the same functions and programming routines. The main difference is that the PD22 I has its own cabinet, and the PD22 P is mounted through a panel. -
Page 4: Caution
INSTRUCTION HANDBOOK PD22I / PD22P Caution This manual should be read before using the PD22. Explanations to the pictograms: Warning against touching/Warning against opening: Warning against high voltage: When operating the PD22, make sure that the dispenser head is closed. -
Page 5: General Information
General information Unpacking and inspection PD22 is a peristaltic filler in the Flexicon Multi Filling System (FMFS). The PD22 cannot do fillings by itself, but must be connected to Flexicons control unit, the MC12. Please check that all ordered items have been received and that no items were damaged during transport. -
Page 6: Installation
The cable with plug (1) is connected to an earthed switch. The communication cable from MC12 (type 3) comes fitted with two 4-pin DIN plugs. One is connected to the "net 1" socket (2) on the PD22I, and the other plug is connected to the "net" socket on MC12. -
Page 7: 4.3.2 Pd22P Installation
INSTRUCTION HANDBOOK PD22I / PD22P 4.3.2 PD22P Installation PD22P must be placed either in frame delivered or otherwise in a suspension frame. All electrical connections are on the rear side. 9 10 11 12 13 14 15 16 Flexnet External 1... -
Page 8: Addressing Of Filling Station
INSTRUCTION HANDBOOK PD22I / PD22P Addressing of filling station Address Fig. 4.3 Address "1" is the factory setting of PD22. If the PD22 is one of several filling stations in a system, none of the stations may have the same address and it must therefore be changed. -
Page 9: Control
INSTRUCTION HANDBOOK PD22I / PD22P Control Dispenser head The dispenser head can work with different tube diameters. The dispenser head works with two parallel tubes which are squeezed by six rollers mounted on ball bearings. The rollers in the two sections are offset in order to eliminate pulsing. -
Page 10: Dispensing With Pd22
INSTRUCTION HANDBOOK PD22I / PD22P Dispensing with PD22 For optimal dispensing with the PD22, the following should be observed: Vessel Placement In order to build up adequate pressure and reduce friction, it is recommendable to place the vessel containing fill media at the same level as pump head or preferably above the pump head level. -
Page 11: Tube Size
14 mm o.d. Fig. 6.2 Above mentioned tubes are silicone tubes and supplied by Watson-Marlow Flexicon A/S. These can be sterilised by autoclaving, gamma radiation or ethylene oxide. It is recommendable that the tubes are of such length that can allow placing the vessel close to the pump head. -
Page 12: Nature Of Fill Media
The peristaltic dispensers are not suitable for viscous products. For viscous product another type of dispenser from WM Flexicon can be used. In the case that the PD22 should be used and the product is of viscous nature, then heating the product before dispensing with PD22 is recommended. -
Page 13: Tube Assembly
INSTRUCTION HANDBOOK PD22I / PD22P Tube assembly Assembly of Y-connectors Since the dispenser head of PD22 is fitted with a double rotor, two suction tubes are used all the way through the dispenser head. These two suction tubes are joined by a Y-connector just behind the dispenser head. - Page 14 INSTRUCTION HANDBOOK PD22I / PD22P Fig. 7.3 Mount the correct tube lock (1) on its dowel pin and place the tubes (2) in the dispenser head. The Y-connector must be situated to the right of the dispenser head. It is important that the tubes are situated in the two notches (3).
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Page 15: Programming
INSTRUCTION HANDBOOK PD22I / PD22P Programming Programming principle In the following, a parameter will be the value of a single function, i.e. volume, tube diameter or velocity. A program will be a complete set of parameters which together will constitute the PD22 work instructions. -
Page 16: Cleaning And Maintenance
As all movable parts in PD22 are maintenance-free, no maintenance is required apart from normal cleaning of the equipment. Should service be needed, please contact WM Flexicon A/S or your supplier. PD22IP IH EN 74-125-102 v1.04 Page 16 of 20... -
Page 17: Interface And Change Of Voltage
INSTRUCTION HANDBOOK PD22I / PD22P Interface and change of voltage 10.1 PD22 I Interface Fig. 10.1 (1) External 1: INPUT FOR START SIGNAL PIN 1: +5 - 50 VDC, min. 100 msec. positive-edge-trigged. PIN 2: OUTPUT, +24 VDC, MAX. 500 MA. -
Page 18: Pd22 P Interface
INSTRUCTION HANDBOOK PD22I / PD22P 10.2 PD22 P Interface 9 10 11 12 13 14 15 16 Flexnet External 1 External 2 Prime Saf ety Mains Power 10 - 11 12 - 13 14 - 16 Short Circuit Fig. 10.2 (1) Flexnet 1-3: pin 1. -
Page 19: Connecting Multiple Pd22P's To Flexnet
INSTRUCTION HANDBOOK PD22I / PD22P Connecting multiple PD22P’s to Flexnet 10.3 Connection of PD12P's in Flexnet Drive 1 Drive 2 Drive 3 LINE EAR TH NEUTRAL NET plug on MC12/ MC12P Fig. 10.3 10.4 Change of voltage 200/240 V AC... -
Page 20: Declaration Of Conformity
INSTRUCTION HANDBOOK PD22I / PD22P Declaration of conformity Watson-Marlow Flexicon Frejasvej 2-6 DK-4100 Ringsted Declare on our sole responsibility that the peristaltic dispensers: Peristaltic Dispenser Item Number 91-050-008 PF22 91-220-000 PD12I 91-150-014; 91-150-020 PD12IHS 91-150-300 PD12P 91-151-014 PD12PS 91-152-014; 91-152-020...