Related Manuals for Flexicon PD12IHS
Summary of Contents for Flexicon PD12IHS
- Page 1 INSTRUCTION HANDBOOK PD12IHS / PD12IDH PD12 IHS / PD12 IDH (example; exact model may vary) This instruction handbook is for the daily users of the equipment. PD12IHS_PD12IDH IH EN 74-115-181 v2.01 Version: 2.01 Page 1 of 19...
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Page 2: Table Of Contents
INSTRUCTION HANDBOOK PD12IHS / PD12IDH Table of Contents Introduction ..........................3 The peristaltic principle ......................3 Abbreviations in this manual ..................... 3 Symbols on the machine ......................4 Caution and employee safety ....................4 Essential training before daily use ..................... 4 References .......................... -
Page 3: Introduction
INSTRUCTION HANDBOOK PD12IHS / PD12IDH 1 Introduction This manual covers two models. PD12 IHS (high speed). This model fills one bottle at a time. In the double head the tubes are mounted in pairs of 2 and via y-connectors these are joined into one tube in order to fill one bottle at a time. -
Page 4: Symbols On The Machine
INSTRUCTION HANDBOOK PD12IHS / PD12IDH 1.3 Symbols on the machine Warning against touching Warning against high voltage Fig. 1 – Symbols 1.4 Caution and employee safety This manual should be read before using the PD12. It is strongly advised that... -
Page 5: General Information
2 General information 2.1 Unpacking and inspection Please check that all ordered items have been received and that no items are damaged during transport. In case of any defects or omissions, please contact W-M Flexicon or your supplier immediately. 2.2 Technical specifications... -
Page 6: Installation
INSTRUCTION HANDBOOK PD12IHS / PD12IDH 3 Installation PD12 must be placed on a stable bedplate. All electrical connections are on its rear. Fig. 4 - Connections The cable with plug (1) is connected to an earthed switch. The communication cable from MC12 (type 3) comes fitted with two 4-pin DIN plugs. One is connected to the "net 1"... -
Page 7: Dip-Switch Settings
INSTRUCTION HANDBOOK PD12IHS / PD12IDH 3.1 Dip-switch settings: Change of address is performed via a dip-switch placed underneath the PD12. This change may only be carried out when the machine is turned off at the main isolator. Addresses between 1 and 16 may be chosen, and the table below shows the various combinations. -
Page 8: Daily Use
INSTRUCTION HANDBOOK PD12IHS / PD12IDH 4 Daily Use 4.1 Starting-up and running Installation section must be carried out before this chapter can be performed. 4.2 Placing the product container In order to build up adequate pressure, it is recommendable to place the product container at the same level as dispenser head or preferably above the dispenser head level. -
Page 9: Choosing Tubes, Y-Connectors And Filling Nozzles
INSTRUCTION HANDBOOK PD12IHS / PD12IDH 4.3 Choosing tubes, Y-connectors and filling nozzles The filling is carried out by the PD12 which is controlled by the MC12. The capacity is based on the volume to be dispensed, however a lot of factors can influence on the obtainable capacity;... -
Page 10: Assembly Of Tubes And Y-Connectors
INSTRUCTION HANDBOOK PD12IHS / PD12IDH The same volume can be obtained with Ø4.8 ID tube in 0.55 seconds for the same parameters. The contrast here is outweighed by the fact that Ø3.2 ID tube will in this case yields better accuracy than the option of using Ø4.8 ID. -
Page 11: Mounting Of Silicone Tubes
INSTRUCTION HANDBOOK PD12IHS / PD12IDH 4.5 Mounting of silicone tubes PD12 is equipped with a clear tube bridge cover, tube bridges and tube locks. The clear tube bridge cover secures the tube bridges from being removed while the pump is running. -
Page 12: Dispensing
The peristaltic dispensers are not suitable for viscous products. For viscous product another type of dispenser from WM Flexicon can be used. In the case that the PD12 should be used and the product is of viscous nature, then heating the product before dispensing with PD12 is recommended. -
Page 13: Choice Of Parameters
INSTRUCTION HANDBOOK PD12IHS / PD12IDH 5 Choice of parameters 5.1 Programming principle The actual programming will be made on the MC12; however some parameters are PD12 specific. 5.1.1 Description of PD12 specific functions/parameters The functions below affect filling and calibration. -
Page 14: Function 4 - Acceleration/Deceleration
INSTRUCTION HANDBOOK PD12IHS / PD12IDH Function 4 - Acceleration/deceleration Value: An integral number. This function offers a choice of values between 1 and 200 dependent on the tube size and drive; 1 = slowest, 200 = fastest. Tube Sizes Max. Velocity Max. -
Page 15: Cleaning
Silicone tubes / Y-connectors Max 10 times Examples: Flexicon silicone tubes can be autoclaved MC12 has a membrane-type keypad. The keypad is sealed and flat and can be cleaned with alcohol or water. **Recommendation: Keep a log of the cleaning, in order to keep track of the cleaning activities and to know when tubing and Y-connectors need to be discarded . -
Page 16: Maintenance & Service
PD12 does not require any special daily maintenance, such as lubrication or the like. 7.2 Service Should service be needed, please contact W-M Flexicon or your local supplier. 7.3 Methods and frequency of inspections for safety functions Safety functions should be tested once a year: ... -
Page 17: Interface And Change Of Voltage
INSTRUCTION HANDBOOK PD12IHS / PD12IDH 8 Interface and change of voltage 8.1 PD12 interface 1 = External 1: INPUT FOR START SIGNAL PIN 1: +5 - 50 VDC, min. 100 msec. positive-edge-trigged. PIN 2: OUTPUT, +24 VDC, MAX. 500 MA. -
Page 18: Connecting Multiple Pd12'S To Flexnet
INSTRUCTION HANDBOOK PD12IHS / PD12IDH 8.2 Connecting multiple PD12’s to flexnet Connection of PD12P's in Flexnet Drive 1 Drive 2 Drive 3 LINE EARTH NEUTRAL NET plug on MC12/ MC12P 8.3 Change of voltage The PD12 can be converted to accept another supply voltage. -
Page 19: Declaration Of Conformity
INSTRUCTION HANDBOOK PD12IHS / PD12IDH 9 Declaration of conformity Watson-Marlow Flexicon A/S Frejasvej 2-6 DK-4100 Ringsted Declare on our sole responsibility that the product: Peristaltic dispenser type Model 91-050-008 PF22 91-220-000 PD12I 91-150-014; 91-150-020 PD12IHS 91-150-300 PD12 DH OEM 91-153-030...