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Related Manuals for horiba Checker CC-100E
Summary of Contents for horiba Checker CC-100E
- Page 1 Operating instructions Converter Checker CC-100E 1.0 • 22.02.2021 •...
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Page 2: Table Of Contents
5 Operation14 5.1 Operation15 5.2 Relationship between ozone generation andNOxconcentration18 6 Maintenance19 6.1 Safety instructions for maintenance19 6.2 Maintenance plan19 6.3 Troubleshooting19 6.4 Spare parts20 7 Decommissioning21 8 Disposal22 9 Appendix22 9.1 Technical data22 9.2 Flow chart24 NOx Converter Checker CC-100E... -
Page 3: Address Of The Manufacturer4
– Signs of use such as rust etc. that are due to corrosion. – consumables and the replacement of wear parts. HORIBA is not liable for any damage caused by any malfunction of this product, any deletion of data, or any other use of this product. -
Page 4: Applied Eu Directives And Standards5
- Part 1: General requirements - Part 1: General requirements 1.5 Intended use HORIBA's CC-100E is used to check the efficiency of the conversion of NOx to NO, as is common in NOx analysers in flue gas analysis or process gas measurement. By means of ozone production through high- voltage discharge and mixing with externally supplied nitrogen monoxide (NO), exact NO2 concentrations are generated in a short reaction time. -
Page 5: Spellings Used6
Before installation and first commissioning, the personnel must obtain knowledge of the intended use of the system by carefully reading these operating instructions. – Operation - instructed competent personnel with required expertise – Maintenance - qualified personnel with required knowledge, electrician The warnings must be observed. 6/ 24 NOx Converter Checker CC-100E... - Page 6 Auxiliary materials and consumables may contain substances that are hazardous to health or the environment. a) Follow the instructions for action written in the safety data sheets of the auxiliary materials and consumables. b) Wear your personal protective equipment if necessary. NOx Converter Checker CC-100E 7/ 24...
- Page 7 Security HORIBA The following safety instructions are on the unit: Reverse side: 8/ 24 NOx Converter Checker CC-100E...
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Page 8: Device Overview9
The nameplate of the CC-100E is located on the back above the O2 inlet. 3.3 Description The HORIBA Converter Checker CC-100E is a compact device for checking the reliability of gas analysers for determining the NOx content in exhaust gases. For this purpose, the device generates ozone from an oxygen-saturated atmosphere in a high-voltage unit, mixes the ozone with externally supplied NO and produces a gas mixture with a precise NO2 concentration. -
Page 9: Unit Views10
Oxygen inlet for ozone generation (inlet valve 1) Nitrogen inlet as reference (inlet valve 2) NO Calibration gas inlet (inlet valve 3) Connection to the gas inlet of the analyser Mains connection (Power) RS232 interface Bypass 10/ 24 NOx Converter Checker CC-100E... - Page 10 Inlet valve 3; Calibration gas (NO) inlet Output to the analyser Mains connection RS232 interface Bypass Power supply unit Mixing area Pressure regulator 2 Capillary line 2 Pressure regulator 1 Capillary line 1 Ozone generator NOx Converter Checker CC-100E 11/ 24...
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Page 11: Installation And Commissioning12
Use only high purity gas. c) Ensure that the work area is well ventilated and that exhaust fumes are safely discharged. d) Only use the specified connectors and lines and connect them gas-tight without leaks. 12/ 24 NOx Converter Checker CC-100E... -
Page 12: Environmental Conditions13
5. Set the correct inlet pressure according to the specification. 6. Connect the mains cable. 7. Switch on the unit. 8. The HORIBA start screen appears. 9. Operate the function via touch screen. NOx Converter Checker CC-100E 13/ 24... -
Page 13: Operation14
NO2 is produced, Reading (b) value (ozone) to 10% which decreases the to 20% of the NO value measuring range. Press the UP key once Step (c) Changing the mode Reading (c) from NO to NOx 14/ 24 NOx Converter Checker CC-100E... - Page 14 Data entry form The efficiency of the converter is calculated as follows: Efficiency of the converter = Test sheet: Converter efficiency: Analyser no., XXXXXXX Date Auditor Efficiency Reading Reading (in %) before and after the check NOx Converter Checker CC-100E 15/ 24...
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Page 15: Operation15
Open or close inlet valves Open the corresponding valve with "Open". The colour of the valve and the gas path changes from blue (valve closed) to yellow (valve open). Close the corresponding valve with "Close". 16/ 24 NOx Converter Checker CC-100E... - Page 16 To supply N2 (SV2) or NO (SV3) externally, open the respective inlet valve as described above. Fig. 9: Opening the valves NOTE Supply external gas The inlet valves SV2 and SV3 are interlocked. Only either N2 or NO can be supplied. NOx Converter Checker CC-100E 17/ 24...
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Page 17: Relationship Between Ozone Generation Andnoxconcentration18
4. Close the SV1 valve and stop the O2 supply. 5. Close the SV2 valve and finish the flushing process. 6. Switch off the unit at the mains switch. 5.2 Relationship between ozone generation and NOx concentration 18/ 24 NOx Converter Checker CC-100E... -
Page 18: Maintenance19
– The gas line is not connected Connect the piping properly. properly. – The pressure produced is out Regulate the pressure to a value in The display is unstable. of specification. the specified range. NOx Converter Checker CC-100E 19/ 24... -
Page 19: Spare Parts20
Inlet valve 2 (nitrogen) Type 127 1000067178 Inlet valve 3 (nitrogen oxide) Type 127 1000067178 Pressure regulator 1 UA13-S202-AV 3011014227 Pressure regulator 2 UA13-L202-SV 3011021069 Capillary 1 SA-101 3014056923 Capillary 2 SA-102-J 3014056400 Ozone generator 3014061759 20/ 24 NOx Converter Checker CC-100E... -
Page 20: Decommissioning21
6. Switch off the unit at the mains switch. Store unit 1. Remove the mains cable. 2. Remove the gas connections. 3. It is best to store the unit in its original packaging in a dry and dust-free place. NOx Converter Checker CC-100E 21/ 24... -
Page 21: Disposal22
Their correct disposal of WEEE, spent batteries and accumulators helps to reduce wasteful consumption of natural resources and to protect human health and the environment from possible negative effects caused by hazardous substances in products. Contact your supplier for information on applicable disposal methods. 22/ 24 NOx Converter Checker CC-100E... -
Page 22: Appendix22
Mechanical properties Dimensions (H x W x D): 150 mm x 360 mm x 340 mm Weight: Approx. 7 kg Due to continuous product improvement, the specifications listed here are subject to change without notice. NOx Converter Checker CC-100E 23/ 24... - Page 23 Appendix HORIBA 9.2 Flow diagram Fig. 10: Flow diagram 24/ 24 NOx Converter Checker CC-100E...
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