Related Manuals for APV Superseal SLHBF
Summary of Contents for APV Superseal SLHBF
- Page 1 INSTALLATION, OPERATION & MAINTENANCE MANUAL HIGH PERFORMANCE BUTTERFLY VALVES “DOUBLE OFFSET” MODEL SLHBF & SLHBFFS www.australianpipelinevalve.com.au...
- Page 2 Valves - Cast Steel Valves - Forged Steel Sleeved & Lined Valves & Wellheads APV valves and pipeline products form the most APV FAMILY OF BRANDS RANGE - CATALOGUES competitive portfolio in the market.” Diamond Gear Flowturn Ball Valves Flowturn Gate, Globe...
- Page 3 HIGH PERFORMANCE BUTTERFLY VALVES - MODEL SLHBF & SLHBFFS I N D E X API 607 6th & 7th Ed. API 622 2011 2nd Edition API607 6th & 7th Ed. API622 2011 2nd Edition API 622 & ISO 15848-1 ISO 10497-5 ISO 15848-2 ISO 15848-2 ISO 10497-5...
- Page 4 HIGH PERFORMANCE BUTTERFLY VALVES - MODEL SLHBF & SLHBFFS 6.0 Maintenance 12-19 Packing 12-13 Seat ring/seat retainer Removing valve from the line 13-14 Dismantle the seat ring & seat retainer 15-17 Packing replacement 17-18 End cover replacement Seat ring replacement Appendix - Bolt tightening sequences ©...
-
Page 5: Responsibility For Valve Application
RESPONSIBILITY FOR VALVE APPLICATION The User is responsible for ordering the correct valves. APV Valves are to be installed in the observance of the pressure rating and design temperature. Prior to installation, the valves and nameplates should be checked for proper identification to be sure the valve is of the proper type, material and is of a suitable pressure class and temperature limit to satisfy the applications requirements. -
Page 6: Safety Information
This manual describes the methods of installation and maintenance for lined butterfly valves. APV refuses any liability for damage to people, property or plant as well as loss of production and loss of income under any circumstances but especially if caused by: Incorrect installation or utilisation of the valve or if the valve installed is not fit for intended purpose. -
Page 7: General Note
HIGH PERFORMANCE BUTTERFLY VALVES - MODEL SLHBF & SLHBFFS DURING OPERATION BEAR IN MIND THE FOLLOWING WARNINGS: a- The graphoil packing and body gasket is very brittle: any twisting or bending shall be avoided. b- The internal parts of valves (disc, stem, seat) shall be handled with care avoiding scratches or surface damage. - Page 8 HIGH PERFORMANCE BUTTERFLY VALVES - MODEL SLHBF & SLHBFFS DIAGRAM 1 Lug Type Wafer Type Flange Type 1.3 SCOPE This manual describes the methods of installation and maintenance for high performance butterfly valves. 2 . 0 S T O R A G E 2.1 TEMPORARY STORAGE If valves are to be stored before installation, the following should be observed: a) Keep the valves wrapped and protected as shipped from the manufacturer.
-
Page 9: Operation
HIGH PERFORMANCE BUTTERFLY VALVES - MODEL SLHBF & SLHBFFS 2.3 PREPARATION If storage in the field for a long time before installation is necessary, it is suggested to put valves in a dry and/or covered place. In this case the packaging and end covers integrity is especially important. All the valves are supplied with special plastic ends to cover and protect the internal parts. -
Page 10: Pre-Installation
HIGH PERFORMANCE BUTTERFLY VALVES - MODEL SLHBF & SLHBFFS 3.1 MANUAL OPERATION Valve adjustment is performed by clockwise turning of the stem. Lever operated and gear operated valves have a position indicator to indicate open or closed (see Diagram 2). Normal isolation butterfly valves are not designed to be used for throttling. - Page 11 Refer to dimensions on APV drawing. – Prior to installation the valve and the down-stream pipeline have to be thoroughly cleaned of any contamination, especially of hard foreign substances.
-
Page 12: Safety Precautions
HIGH PERFORMANCE BUTTERFLY VALVES - MODEL SLHBF & SLHBFFS Valves with a short face-to-face dimension have to be mounted with disc in closed position otherwise the valve disc could be damaged. 4.5 SAFETY PRECAUTIONS - Ensure the line is depressurised and drained. - Check the pipeline media. -
Page 13: Installation Positions
HIGH PERFORMANCE BUTTERFLY VALVES - MODEL SLHBF & SLHBFFS The valve will operate in both directions, however, the valve must be installed so flow is in the direction indicated on the body as the valve is designed to isolate flow from one direction. If you require bi- directional isolation it must be specified when ordering, even a preferred flow direction may still be indicated. -
Page 14: Maintenance
HIGH PERFORMANCE BUTTERFLY VALVES - MODEL SLHBF & SLHBFFS seating surfaces during valve operation. • Verify that the space available for installation is adequate to allow the valve to be installed and to be operated. Ensure sufficient clearance for the stem in the full open position. Inadequate clearance for valves may add mechanical loading to the valve ends. - Page 15 Indicative explosion only, design will vary depending on size, class, seating type, trim, end connections, etc. Refer to as-built drawing. All repair work (disassembly and replacement etc.) of our valve should be performed by well-trained maintenance personnel. Only an APV approved service centre should attempt major repairs. Our repair centre can arrange reconditioning if required.
- Page 16 Do not attempt to repair valve in-line if volatile, dangerous, hazardous or flammable service. Personal injury may result from sudden release of any process pressure. APV recommends the use of protective clothing, gloves and eye wear when performing any installation or maintenance.
- Page 17 6.4 DISMANTLE THE SEAT RING & SEAT RETAINER Reconditioning or internal repairs to the valve should only be undergone by an APV approved repairer. This is only a general guide to serve as an example. The design is different depending on size, class, seat option, service, etc.
- Page 18 HIGH PERFORMANCE BUTTERFLY VALVES - MODEL SLHBF & SLHBFFS 6.4.1 Seating Styles METAL TO METAL SEAT (FLEXIBLE FLO-SEAL STYLE) (FLEXIBLE LIP STYLE) (SOLID ENERGISED STYLE) Preferential Installation Preferential Installation Direction Direction Energised metal seat Disc Disc closed Pressure Pressure Disc closed Seat Disc closed SS316...
-
Page 19: Packing Replacement
HIGH PERFORMANCE BUTTERFLY VALVES - MODEL SLHBF & SLHBFFS SOFT SEAT (ENERGISED LIP-SEAL STYLE) FIRESAFE VERSION Disc closed Disc closed Disc closed Disc closed Pressure Pressure SEAT SEAT Seat Seat Gasket Seat Seat (soft) Metal Body seat Body Body Seat Seat Seat Seat... - Page 20 If a gasket seal is disturbed while removing a adjusting gasketed parts, APV recommends installing a new gasket while reassembling. A proper seal is required to ensure optimum operation.
-
Page 21: Seat Ring Replacement
HIGH PERFORMANCE BUTTERFLY VALVES - MODEL SLHBF & SLHBFFS 6.7 SEAT RING REPLACEMENT If fluid can’t be shut-off under the full closing position of disc, then seat damage is suspected. In the case of seat damage, replacement should be carried out as follows: a. - Page 22 HIGH PERFORMANCE BUTTERFLY VALVES - MODEL SLHBF & SLHBFFS A P P E N D I X A RECOMMENDED BOLT TIGHTENING SEQUENCES DIAGRAM 10 TABLE 1 Bolting Material Stud Size B7/B16/L7 B8/B8M CL.1 B8/B8M CL.2 B7M/L7M 3/8 - 16 UNC (20) (27) (20)
- Page 23 NOTES Australian Pipeline Valve - Installation, Operation and Maintenance Manual...
- Page 24 A D E L A I D E B R I S B A N E P E R T H • • AUSTRALIAN PIPELINE VALVE® HEAD OFFICE 70-78 Stanbel Road Salisbury Plain South Australia 5109 Telephone +61 (0)8 8285 0033 Fax +61 (0)8 8285 0044 email: admin@australianpipelinevalve.com.au www.australianpipelinevalve.com.au LOCAL DISTRIBUTOR/AGENT...
Need help?
Do you have a question about the Superseal SLHBF and is the answer not in the manual?
Questions and answers