DENT-X 810 Basic Installation, Operation And Maintenance Manual

DENT-X 810 Basic Installation, Operation And Maintenance Manual

Automatic x-ray film processors
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Automatic
®
X-Ray Film
Processors
Visionary Imaging
810 Basic
(Includes Dent-X 9000)
Installation, Operation and Maintenance Manual
P/N 801-050253

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Table of Contents
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Summary of Contents for DENT-X 810 Basic

  • Page 1 Automatic ® X-Ray Film Processors Visionary Imaging 810 Basic (Includes Dent-X 9000) Installation, Operation and Maintenance Manual P/N 801-050253...
  • Page 2: Table Of Contents

    VII. Troubleshooting Guide (9000 Only), Common Processing Problems 35 - 36 VIII. Calibration Temperature, Transport time Replenishment System Calibration, (9000 Only) VIII. Specifications NOTE: Use of DENT-X Chemistry is strongly recommended for optimum processor performance and highest quality diagnostic information.
  • Page 3 Figure 17: DENT-X Chemistry Figure 18: Filling Replenisher Tanks Figure 19: Loading Fixer Solution Figure 20: On/Off Power Switch Figure 21: Depressing Time Button (810 Basic Shown) Figure 22: Development Time Chart Figure 23: Guides for Intraoral Film Figure 24: Pressing RUN Button...
  • Page 4: Safety Information & Labels Page

    I. Safety Information & Labels Safety Information IMPORTANT SAFETY INFORMATION TO REDUCE THE RISK OF INJURY OR ILLNESS, READ, UNDERSTAND, AND HEED THE INFORMATION ON THIS SHEET, ALL PRECAUTIONARY LABELS ON THE EQUIPMENT, AND ALL INSTRUCTIONS INCLUDED WITH THE EQUIPMENT BEFORE ATTEMPTING INSTALLATION, USE, OR MAINTENANCE. WARNING: SERIOUS BODILY INJURY can result from improper handling or usage.
  • Page 5: Safety Information (French)

    Safety Information (Cont’d) RECOMMANDATIONS IMPORTANTES AFIN DE RÉDUIRE TOUS RISQUES DE BLESSURES OU DE MALAISES, LIRE ATTENTIVEMENT ET APPLIQUER LES RECOMMANDATIONS INSCRITES SUR CETTE PAGE, SUR LES ÉTIQUETTES COLLÉES SUR L’APPAREIL AINSI QUE LE MANUAL D’UTILISATION FOURNI AVEC CET APPAREIL, AVANT TOUTE INSTALLATION, UTILISATION ET MAINTENANCE.
  • Page 6: Safety Information (German)

    Safety Information (Cont’d) WICHTIGE SICHERHEITSINFORMATION BEVOR SIE DAS GERÄT VERSUCHEN ZU INSTALLIEREN, BENUTZEN ODER WARTEN, UM DAS RISIKO VON VERLETZUNG ODER KRANKHEIT ZU VERMEIDEN, LESEN SIE, VERSTEHEN SIE UND BEACHTEN SIE DIE INFORMATION AUF DIESEM BLATT, ALLE VORBEUGENDEN AUFKLEBER AUF DEM GERÄT SOWIE ALLE MITGELIEFERTEN ANLEITUNGEN.
  • Page 7: Safety Information (Spanish)

    Safety Information (Cont’d) IMPORTANTE INFORMACIONES DE SEGURIDAD PARA REDUCIR EL RIESGO DE GOLPEARSE O ENFERMARCE, LEA, ENTIENDA, Y FIGESE EN LA INFORMACION EN ESTA PAGINA, TODAS LAS ESTAMPILLAS DE PRECAUSION EN EL EQUIPO, Y TODAS LAS INSTRUCIONES INCLUIDAS CON EL EQUIPO, ANTES DE TRATAR DE INSTALARLO, USARLO O MANTENIMIENTO.
  • Page 8: Safety Information, Literature

    Safety Information, Literature LITERATURE / BIBLIOGRAPHIE / LITERATUR / LITERATURA The following publications relate to safety in film processing. Les ouvrages suivants sont dédiés à la sécurité liée au développement des films. In den folgenden Veröffentlichungen finden Sie Sicherheitsanweisungen von Filmentwicklung. La siguiente publicacion esta relacionada en la seguridad en el procesamiento del rollo.
  • Page 9: Labels

    LABELS PRECAUTION Ces produits chimiques peuvent irriter la peau et les yeux. Eviter tout contact d'avec les yeux, la peau et les habits. VORSICHT Reizung der Haut und CAUTION Augen wird durch Berührung von Filmentwicklungschemikalien PHOTO PROCESSING CHEMICALS CAUSE SKIN AND EYE IRRITATION. verursacht.
  • Page 10 LABELS, (Cont’d) CAUTION DO NOT OVER TIGHTEN FITTINGS ON WATER INPUT HOSE. TURN OFF WATER VALVE AT END OF EACH DAY. ATTENTION VORSICHT BEIM ANSCHLIEßEN DES NE PAS TROP SERRER WASSEREINLAUFSCHLAUCHES, LE COLLIER AUTOUR DU NICHT ÜBERZIEHEN. AM ENDE VON TUYAU D’ARRIVEE D’EAU.
  • Page 11 MENT PERFORMED BY UNQUALIFIED PERSONS. L’UNITE DE CONTROLE ET SES COMPOSANTS ONT ETE CALIBRES ET IMMATRICULES A L’USINE POUR LA DEVELOPPEUSE MODELE 9000. DENT-X NE SERA PAS RESPONSABLE EN CAS D’ABUS, DE MAUVAISE UTILISATION, DE REPARATION OU DE REGLAGE REALISE PAR UNE PERSONNE NON-QUALIFIEE.
  • Page 12 LABELS, (Cont’d) LINE FUSE-LOCATED UNDERNEATH 250V. 6A. BUSS MTH6 THE ON/OFF SWITCH LITTLEFUSE 312006 250V 6A BUSS MTH6 250V. 4A. BUSS MTH4 110V. CONTROL BOX- LITTLEFUSE 312006 250V 4A BUSS MTH4 LITTLEFUSE 312004 220V. CONTROL BOX- LITTLEFUSE 312004 NETZSICHERUNG-BEFINDET SICH UNTERHALB DES EIN/AUS SCHALTERS 250V.
  • Page 13 PROSESANDO ENDO PROCESSING PRESENCE DE FILM TIME FILM VORHANDEN FILM PRESENTE FILM PRESENT DUREE ZEIT TIEMPO BASSE TEMPERATURE GERINGE TEMPERATUR 810 Basic LOW TEMP BAJA TEMPERATURA ENDODONTICS DIFFERENTES DUREES DEVELOPPEMENT WURZELBEHANDLUNG ENTWICKLUNG FORMAS DE COMBINACION ENDO PROCESSING PROSESANDO MARCHE TIME...
  • Page 14 LABELS, (Cont’d) A Quality Product From DENT-X ELMSFORD, N.Y. 10523 REMOVE STRAPS AND CARDBOARD BEFORE OPERATING PROCESSOR ENLEVER LES ADHESIFS ET LES CARTONS AVANT D’UTILISER L’APPAREIL VOR BEDIENUNG DES GERÄTES, DIE BÄNDER UND DAS KARTONPAPIER ENTFERNEN QUITAR CORREAS Y CARTONES ANTES DE...
  • Page 15 Verify “PROCESS” light is on. 5. On 9000, insert film in film input slot. Unit starts automatically. 6. On 810 BASIC, Release “RUN” button to turn off processing cycle after last film exits. The “PROCESS” light will go off and the processor will go into standby.
  • Page 16 5. Pour la 9000, le développement automatique commence dès que le film est placé dans la fente. 6. Pour la 810 Basic, le bouton “RUN” doit être relaché après la sortie du dernier film de l’appareil, pour que la procédure de développement s’arrête. L’ampoule “PROCESS”...
  • Page 17 4 1/2 —Normaler Betriebseinsatz. —Wenn “Low Temp” (geringe Temperaturlicht) blinkt. 4. An der 810 BASIC, den “RUN” Knopf drücken um den Film zu entwickeln. Nachprüfen, “PROCESS” Licht ist an. 5. An der 9000, den Film in die Filmeingangsöffnung schieben. Das Gerät startet automatisch.
  • Page 18 5. En el 9000, introduzca la pelicula en el espacio indicado. La unidad enciende automaticamente. 6. En 810 BASIC, suelte el boton para apagar el cyclo de procesamiento, despues que salga la ultima fotografia. La luz de procesar (“PROCESS”) se apagara el procesador quedara en espera.
  • Page 19: General Description

    (810 Basic shown) Description of Major Components The DENT-X 9000 and 810 Basic machines are modular in design, facilitating exchange of major components without the use of special tools. All service and maintenance is performed from the top of the processor.
  • Page 20: Control Module, On/Off Power Switch, Case & Covers

    This serves as a "Wait" light for helping to prevent film overlapping or light fogging. 6. A Run button (810 Basic model only) which puts the machine into and out of the processing mode.
  • Page 21: Main Frame, Washer/Dryer Module, Transport Modules, Etc

    Hose Clamp, two Wash Pans for cleaning the Transort Modules and a 36" (91.5 cm) long Water Supply Hose with Solenoid valve which is terminated with a garden hose fitting to connect with a water supply faucet. A drive train oiler, two scrub brushes and an 810 Basic or 9000 Operations label are provided.
  • Page 22: Processor, Exploded View (9000 Shown)

    Figure 4: Processor, Exploded View (9000 Shown) Rear Access Cover Electrical Connectors Front Access Cover Control Panel On/Off Power Control Module Switch Heater/Fan Assembly Evaporator Plates Washer/Dryer Module Developer and Fixer Transport Modules Replenisher Tanks Film Sensor Bar Solution Trays Drain Plugs Temperature Sensor Replenisher Hoses Solution Heating Pad...
  • Page 23: Optional Accessories, (Loader, Recirculator, Mounting Base, Stand)

    OPTIONAL ACCESSORIES Panoramic Daylight Loader (Figure 5) The 810 Basic or 9000 processor may be used in a normally lighted room by employing the following optionally available Daylight Loader. This light-tight film loader accomodates all intraoral, panoramic, 5" X 7" (12.7 X 17.8 cm) and 8"...
  • Page 24: Utilities & Pre-Installation Requirements, Safelighting

    UTILITIES AND PRE-INSTALLATION REQUIREMENTS Electrical 110-130 Volts, 60 Hz, 15 amp, 3-wire grounded outlet within 4 feet of processor. (For 220 volt units) - 220-240 Volts, 50/60 Hz, 3-wire grounded outlet same distance from processor. Plumbing Water:Standard faucet with manual shut-off and external garden hose type threading deliver water between 16 - 28 degrees C (60 - 83 degrees F) @ 1.5 gallons/ minute (5.7 L/min) within 3 feet (1 meter) of the processor is required.
  • Page 25: Iii. Installation

    SOL. There is also a light blue I.D. marker on the connector to match the color strip on top of the module. (See Figure 12). A convenient "DENT-X Processor Operation" label is provided. Mount this label to an adjacent surface for easy viewing and review.
  • Page 26: Daylight Loader, Initial Test Procedure (Without Chemistry)

    NOTE: Testing system functions with water helps to remove dust and particles from moving parts. Unless otherwise specified, the following instructions are for both the 810 Basic and 9000. If the Hose/Solenoid is being used, verify that the main water supply valve is open. If...
  • Page 27 Fill the two (2) Replenishment Reservoirs with water (located on the right side of the machine). (810 Basic & 9000) Fill the Solution Trays with water and turn ON the Main Power switch located at the rear of the Control Module.
  • Page 28: Iv. Preparation For Use

    LOOK FOR THE RED COLOR WHICH IDENTIFIES A GENUINE MATERIALS DEVELOPER The DENT-X 9000 and 810 Basic processors are designed to use DENT-X EXCEL™, Ready-to- Use, Concentrate, or Dry-Pack chemistry (Figure 17). DO NOT USE CHEMISTRY OR FILM DESIGNED FOR MANUAL PROCESSING. SAFELIGHTING (See "Safelighting"...
  • Page 29: Operation

    V. Operation The DENT-X 9000 and 810 Basic processors are designed to produce quality radiographs with minimal operator effort. Both models automatically control variables such as solution temperature and transport speed. OPERATING INSTRUCTIONS Verify that the water supply valve is open. (If optional water recirculator is used, verify that the container is filled with fresh water).
  • Page 30: Operational Test Procedure, Precautionary Note

    (Figure 23). With the 810 Basic, the "RUN" button must be pressed first to activate the system (Figure 24). Insert all extraoral films lengthwise. Allow 15 seconds between these large films to prevent overlapping.
  • Page 31: Theory Of Operation (9000 Cont.)

    THEORY OF OPERATION (9000), CONT. During this cycle, the film transport mechanism, solution heating pad, film dryer, solenoid water valve and solution temperature controls are all activated. This initial start-up feature insures complete mixing of all chemistry in the solution trays and wets the transport rollers to help prevent artifacts from overnight crystals or residues that may have built up.
  • Page 32: Theory Of Operation (810 Basic)

    THEORY OF OPERATION (810 Basic) A. Process Mode Three process times are available to the user. When first turned ON, the processor is pro- grammed to select the 4 1/2 minute mode which is recommended for archival quality films. The operator has the option of using the 6 minute process time if the solutions are not up to tempera- ture, as may be the case early in the morning immediately after system power-up.
  • Page 33: Vi. Maintenance

    NOTE: If you expect to do the monthly maintenance within the next two days do not add to the replenisher reservoirs. Always wash the funnel after each use. Always fill developer before fixer to avoid contamination. Replenish Solutions (810 Basic Only) Each Morning Add 6 ounces of fresh developer to the Developer Tray and 6 ounces of fresh fixer to the Fixer Tray.
  • Page 34: Weekly Maintenance (Cont.), As Required

    Slide the Heater/Fan Assembly out of the Washer/Dryer Module (Figure 28). Turn the Main Power Switch ON. Press the "RUN" button (If processor is 810 Basic). Using a soft nylon brush or sponge, wash the rollers on the top, rear and inside of the module while the rollers are turning (Figure 29).
  • Page 35: Monthly Maintenance Procedures

    31). Clean both Transport Modules in the same way as with the weekly cleaning with the exception of air drying. Instead, dissolve in hot water, one package of DENT-X EasyClean in each of the rubber tubs provided with the machine. Place a Transport ...
  • Page 36: Monthly Maintenance (Cont.), Control Module

    MONTHLY MAINTENANCE PROCEDURES (CONT.) Replenisher System (9000 Only) Empty, rinse and fill the Replenisher Reservoirs half full with warm water. With the Solution Trays removed, turn the Main Power Switch ON. The pumps will approximately 6-9 seconds. Turn the Main Power Switch OFF, wait for about 15 sec- onds and then turn back ON for another 6-9 second pump cycle.
  • Page 37: Troubleshooting Guide (9000 & 810 Basic)

    VII. Troubleshooting Guide 9000 & 810 BASIC PROBLEM CAUSE CURE 1. Unit completely dead A. Unit not plugged into outlet or no A. Plug in and check power to the (Front panel lights off). available power to the outlet. outlet.
  • Page 38: Troubleshooting Guide (9000 Only), Common Processing Problems

    VII. Troubleshooting Guide (Cont.) 9000 ONLY PROBLEM CAUSE CURE 6. All systems continuously running A. Film Sensor Bar not seated A. Reseat Bar. (Process light on). properly. B. Film caught in entry slot. B. Remove film. C. Dirty Film Sensor Bar. ("FILM C.
  • Page 39 VII. Troubleshooting Guide (Cont.) COMMON PROCESSING PROBLEMS (Optimal Time/Temp - 4.5 minutes at 83 degrees F (28 C) 1. Films clear or too light A. Developer solution is exhausted A. Replace developer solution. or low. B. Solution temperature too low. B.
  • Page 40: Viii. Calibration

    DENT-X 810 Basic/9000 internal Control Module adjustments. The DENT-X 9000 and 810 Basic processors have been calibrated electronically at the factory. Replenishment rates (9000 Only) for each solution are preset. In addition, developer solution temperature and the three (3) processing speeds have been pre-set. In the 9000, all of the automatic timing functions are set as a function of the system clock and are not to be calibrated in the field.
  • Page 41: Replenishment System Calibration (9000 Only)

    TRANSPORT TIME CALIBRATION (CONT.) Select each process time and check the actual transport time of a test film, leading edge in to leading edge out. The time from leading edge into the Developer Module to leading edge into the Fixer Module is approximately one quarter of the total transport time through the entire machine. This may be used to expedite motor speed adjustments.
  • Page 42: Ix. Specifications

    Shipping Weight - 85 Lbs. (38.25 Kg) Film: Automatic Processing Type - Intraoral, 5" X 7" (12.7 cm X 17.8 cm), Panoramic, 8" X 10" (20.3 cm X 25.4 cm). DENT-X Excel Ready-to-Use and Chemistry: Concentrate Chemistry. Water: Pressurized spray wash, using 1.5 Gallons/Minute (5.7 Liters/Minute) while processing;...
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  • Page 44 Going Digital? Go Dent-X! These products are only available through qualified Dent-X dealers An AFP Imaging Company U.S. Headquarters 250 Clearbrook Road Elmsford, N.Y. 10523 (800) 225-1702 (914) 592-6665 Fax: (914) 592-6148 E-Mail: Market@Dent-X.com Europe: 49-2451-6263-0 Fax: 49-2451-6263-64 www.Dent-X.com Copyright DENT-X 1/01...

This manual is also suitable for:

9000

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