Draper TC100 Instructions Manual
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Draper TC100 Instructions Manual

Draper TC100 Instructions Manual

Semi-automatic tyre changer
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INSTRUCTIONS FOR
Semi-Automatic
Tyre Changer
Stock No.81645
Part No.TC100
IMPORTANT: PLEASE READ THESE INSTRUCTIONS CAREFULLY TO ENSURE THE SAFE AND
EFFECTIVE USE OF THIS PRODUCT.
GENERAL INFORMATION
These instructions accompanying the product are the original instructions. This document is part of the product, keep it
for the life of the product passing it on to any subsequent holder of the product. Read all these instructions before
assembling, operating or maintaining this product.
This manual has been compiled by Draper Tools describing the purpose for which the product has been designed, and
contains all the necessary information to ensure its correct and safe use. By following all the general safety instructions
contained in this manual, it will ensure both product and operator safety, together with longer life of the product itself.
AlI photographs and drawings in this manual are supplied by Draper Tools to help illustrate the operation of the product.
Whilst every effort has been made to ensure the accuracy of information contained in this manual, the Draper Tools policy
of continuous improvement determines the right to make modifications without prior warning.

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Summary of Contents for Draper TC100

  • Page 1 AlI photographs and drawings in this manual are supplied by Draper Tools to help illustrate the operation of the product.

  • Page 2: Title Page

    Commercial copying, redistribution, hiring or lending is prohibited. No part of this publication may be stored in a retrieval system or transmitted in any other form or means without written permission from Draper Tools Limited. In all cases this copyright notice must remain intact.

  • Page 3: Table Of Contents

    CONTENTS 2.1 CONTENTS Page content ........................Page No. TITLE PAGE INTRODUCTION ..........................2 REVISION HISTORY .........................2 UNDERSTANDING THIS MANUAL ....................2 COPYRIGHT NOTICE........................2 CONTENTS CONTENTS ............................3 GUARANTEE GUARANTEE............................4 INTRODUCTION SCOPE .............................5 SPECIFICATION ..........................5 HANDLING & STORAGE ........................5 HEALTH & SAFETY INFORMATION GENERAL SAFETY INSTRUCTIONS ....................6 SPECIFIC SAFETY INSTRUCTIONS FOR TYRE CHANGER USE ............8 GETTING TO KNOW YOUR TYRE CHANGER IDENTIFICATION..........................9...

  • Page 4: Guarantee

    This guarantee applies in lieu of any other guarantee expressed or implied and variations of its terms are not authorised. Your Draper guarantee is not effective unless you can produce upon request a dated receipt or invoice to verify your proof of purchase within the guarantee period.

  • Page 5: Introduction

    This semi-automatic tyre changer is designed and constructed for mounting and un-mounting tyres from wheel rims of motor vehicles and motor cycles. 4.2 SPECIFICATION Stock no ..........................81645 Part no ..........................TC100 Rated voltage ......................... 230V~ Rated frequency ........................ 50Hz Motor..........................1.1kW Phase ..........................

  • Page 6: Health & Safety Information

    HEALTH & SAFETY INFORMATION 5.1 GENERAL SAFETY INSTRUCTIONS When using any type of power tool there are steps that should be taken to make sure that you, as the user, remain safe. Common sense and a respect for the tool will help reduce the risk of injury. Read the instruction manual fully.
  • Page 7 HEALTH & SAFETY INFORMATION Wear personal protective equipment (PPE). Dust, noise, vibration and swarf can all be dangerous if not suitably protected against. If the work involving the power tool creates dust or fumes; wear a dust mask. Vibration to the hand, caused by operating some tools for longer periods must be protected against.

  • Page 8: Specific Safety Instructions For Tyre Changer Use

    HEALTH & SAFETY INFORMATION Have this tool repaired by a qualified person. This tool is designed to confirm to the relevant international and local standards and as such should be maintained and repaired by someone qualified; using only original parts supplied by the manufacturer: This will ensure the tool remains safe to use.

  • Page 9: Getting To Know Your Tyre Changer

    GETTING TO KNOW YOUR TYRE CHANGER 6.1 IDENTIFICATION Bead breaker pedal. Handwheel. Air pressure gauge. Open/close pedal. Sliding roller. Tyre lever. Rotation pedal. Locking wedges. Turntable. Bead breaking plate. Slide tracks. Bead braking arm. Air inflation gun. Anti-abrasion supp. Air/moisture filter . Swinging arm.

  • Page 10: Unpacking & Checking

    UNPACKING & CHECKING 7.1 PACKAGING Carefully remove the tyre changer from the packaging and examine it for any sign of damage that may have happened during shipping. The packaging material should be retained at least during the guarantee period: in case the machine needs to be returned for repair.

  • Page 11: Installation And Assembly

    INSTALLATION AND ASSEMBLY 8.1 DETERMINE THE PROPER LOCATION FOR THE TYRE CHANGER (FIG.1). WARNING: Make sure this machine is used on a dry, oil/grease free, flat, level CONCRETE surface capable of supporting the weight of the tyre changer and any additional tools and equipment.

  • Page 12: Attaching The Column

    INSTALLATION AND ASSEMBLY 8.3 ATTACHING THE COLUMN (FIG.3). FIG.3 Fix the column to the machine body using the bolts in the machine. CAUTION: The column is very heavy and will require two people to attach safely. 8.4 SETTING THE SPRING ON THE VERTICAL ROD (FIG.4).

  • Page 13: Pneumatic Connection

    INSTALLATION AND ASSEMBLY 8.5 PNEUMATIC CONNECTION (FIG.5). FIG.5 – Connect the inflation gun to the coupling located to the left of the air filter (fig.11). – Connect the compressed air supply to the coupling located between the lubricator and the air filter 8.6 ELECTRICAL CONNECTION (FIG.6).

  • Page 14: Operation And Use

    OPERATION AND USE 9.1 PRELIMINARY OPERATIONS – Completely deflate the tyre. WARNING: If tyre pressure monitoring sensors (TPMS) are fitted to the tyre, the pressure must be released slowly. Sudden loss of pressure may damage the sensors. Always check with the vehicle manufacturer before deflating tyre. –...

  • Page 15: Mounting Operations

    OPERATION AND USE – Rotate the turntable by pressing the pedal FIG.9 until the bead is completely out of the rim. Be careful not to insert fingers between the tyre and rim while rotating the chuck. – Push the arm aside and extract an inner tube (if fitted).

  • Page 16: Inflating Operations

    OPERATION AND USE 9.5 INFLATING OPERATIONS (FIG.12). FIG.12 – WARNING: THE INFLATION PROCESSES IS POTENTIALLY DANGEROUS. – THE OPERATOR MUST ADOPT ALL THE MEASURES NECESSARY IN ORDER TO GUARANTEE SAFE CONDITIONS.

  • Page 17: Troubleshooting

    Other problems or malfunctions with the tyre changer could be highly technical and require professional attention from qualified personnel. If in any doubt contact the Draper Tools Telephone Sales Desk or Product Helpline (contact details can be found on the back cover...

  • Page 18: Maintenance

    11. MAINTENANCE 11.1 INSPECTION, MAINTENANCE, AND CLEANING To guarantee the efficiency and correct functioning of the machine (for all versions) it is essential to clean it and to conduct periodic routine maintenance. The operations of routine maintenance must be carried out by the user according to the maker’s instructions given below.

  • Page 19: Explanation Of Symbols/Pictograms

    12. EXPLANATION OF SYMBOLS/PICTOGRAMS Single value noise marking. (maximum Warning! declared A-Weighted sound power level in decibels). Do not dispose of WEEE* as unsorted municipal waste. Risk of electric shock. * Waste Electrical & Electronic Equipment. Read instructions before use. 13.
  • Page 20 - Sales Fax: (023) 8049 4209 - General Enquiries: (023) 8026 6355 - Service/Warranty Repair Agent For aftersales servicing or warranty repairs, please contact the Draper Tools Helpline for details of an agent in your local area. YOUR DRAPER STOCKIST DBCH0715...

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81645

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