Draper 78612 User Manual
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Draper 78612 User Manual

Draper 78612 User Manual

Semi automatic tyre changer with assist arm
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SEMI AUTOMATIC
TYRE CHANGER
WITH ASSIST ARM
78612
These instructions accompanying the product are the original instructions. This document is part of the product,
keep it for the life of the product passing it on to any subsequent holder of the product. Read all these
instructions before assembling, operating or maintaining this product.
This manual has been compiled by Draper Tools describing the purpose for which the product has been
designed, and contains all the necessary information to ensure its correct and safe use. By following all the
general safety instructions contained in this manual, it will ensure both product and operator safety, together
with longer life of the product itself.
AlI photographs and drawings in this manual are supplied by Draper Tools to help illustrate the operation of the
product.
Whilst every effort has been made to ensure the accuracy of information contained in this manual, the Draper
Tools policy of continuous improvement determines the right to make modifications without prior warning.

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Summary of Contents for Draper 78612

  • Page 1 AlI photographs and drawings in this manual are supplied by Draper Tools to help illustrate the operation of the product.

  • Page 2: Introduction

    Commercial copying, redistribution, hiring or lending is prohibited. No part of this publication may be stored in a retrieval system or transmitted in any other form or means without written permission from Draper Tools Limited. In all cases this copyright notice must remain intact.

  • Page 3: Table Of Contents

    CONTENTS 1. TITLE PAGE 1.1 INTRODUCTION......................2 1.2 REVISION HISTORY ....................2 1.3 UNDERSTANDING THIS MANUAL ................2 1.4 COPYRIGHT NOTICE ....................2 2. CONTENTS 2.1 CONTENTS ........................3 3. GUARANTEE 3.1 GUARANTEE ....................... 4 4. INTRODUCTION 4.1 SCOPE......................... 5 4.2 SPECIFICATION ......................

  • Page 4: Guarantee

    This guarantee applies in lieu of any other guarantee expressed or implied and variations of its terms are not authorised. Your Draper guarantee is not effective unless you can produce upon request a dated receipt or invoice to verify your proof of purchase within the guarantee period.

  • Page 5: Introduction

    4.1 SCOPE This semi-automatic tyre changer is designed and constructed for mounting and un-mounting tyres from wheel rims of motor vehicles. 4.2 SPECIFICATION Stock no ..........................78612 Part no ..........................TC200 Rated voltage ........................230V~ Rated frequency ........................50Hz Motor ............................. 1.1kW Bead breaker force .......................2100kg...

  • Page 6: Health And Safety Information

    HEALTH AND SAFETY INFORMATION 5.1 GENERAL SAFETY INSTRUCTIONS When using any type of machine there are steps that should be taken to make sure that you, as the user, remain safe. Common sense and a respect for the machine will help reduce the risk of injury. Read the instruction manual fully.
  • Page 7 HEALTH AND SAFETY INFORMATION Wear personal protective equipment (PPE). Dust, noise, vibration and swarf can all be dangerous if not suitably protected against. If the work involving the power tool creates dust or fumes; wear a dust mask. Vibration to the hand, caused by operating some tools for longer periods must be protected against.

  • Page 8: Specific Safety Instruction For Tyre Changer Use

    HEALTH AND SAFETY INFORMATION 5.2 SPECIFIC SAFETY INSTRUCTIONS FOR TYRE CHANGER USE • Make sure this machine is used on a dry, flat, level, oil/grease free, concrete surface capable of supporting the weight of the tyre changer, any additional tools, equipment and wheel tyre combination.

  • Page 9: Technical Description

    TECHNICAL DESCRIPTION 6.1 IDENTIFICATION Turn table rotation control pedal. Locking jaw open and close control pedal. Tilt column control pedal. Turntable Locking jaw wedges. Post base. Post pivot point. Post. Head. Locking lever. Compression spring and cap. Roller. Assist arm column. Assist arm sliding mechanism.

  • Page 10: Unpacking And Checking

    UNPACKING AND CHECKING 7.1 PACKAGING Carefully remove the packaging from around the tyre changer and assist arm, and examine it for any sign of damage that may have happened during shipping. The packaging material should be retained at least during the guarantee period: in case the machine needs to be returned for repair.

  • Page 11: Installation And Assembly

    INSTALLATION AND ASSEMBLY 8.1 DETERMINE THE PROPER LOCATION FOR THE TYRE CHANGER. Warning! Make sure this machine is used indoors on a dry, oil/grease free, flat, level CONCRETE surface capable of 1000mm supporting the weight of the tyre changer and any additional tools, equipment and tyre/ wheel combinations.

  • Page 12: Main Body

    INSTALLATION AND ASSEMBLY 8.3 MAIN BODY Using an engine crane or other suitable lifting equipment and load slings to remove main body from pallet after unbolting it from the pallet. 8.4 INSTALL MAIN BODY. Using floor bolts/anchors fix the main body to the floor.
  • Page 13 INSTALLATION AND ASSEMBLY Connect the pneumatic ramp to the column Align the spindle holes, then carefully tap with a with nut and bolt and washer supplied. soft face hammer to insert the pivot pin. Connect the pneumatic column air pipe. Fit column base cover.

  • Page 14: Assembly And Attachment Of Assist Arm - Steps 1-5

    INSTALLATION AND ASSEMBLY 8.6 ASSEMBLY AND ATTACHMENT OF ASSIST ARM — STEPS 1—5 The assist arm is supplied in it’s own pallet, it will need to be attached to the main body and assembled. Attach the top arm with control switch. Screw the support leg into the base of the Insert arm into bracket .

  • Page 15: Roller

    INSTALLATION AND ASSEMBLY 8.7 ROLLER 8.8 ADJUSTABLE PRESSURE BLOCK 8.9 LIFT DISC - 15 -...
  • Page 16 INSTALLATION AND ASSEMBLY Each of the arms will need to be bolted to the post, if more detail needed please consult the parts list above. - 16 -...

  • Page 17: Adjustment Of Pneumatic Lubricator And Air Service Unit

    INSTALLATION AND ASSEMBLY 8.10 ADJUSTMENT OF PNEUMATIC LUBRICATOR AND AIR SERVICE UNIT. Connect the air tube from the assist arm to the back of the main unit Connect the tyre inflator gun to the upper connector Connect the air supply to inlet Pneumatic lubricator Air pressure dial Oil water separator...

  • Page 18: Preliminary Operations

    OPERATION AND USE 9.1 PRELIMINARY OPERATIONS Completely deflate the tyre. WARNING: If tyre pressure monitoring sensors (TPMS) are fitted to the tyre, the pressure must be released slowly. Sudden loss of pressure may damage the sensors. Always check with the vehicle manufacturer before deflating tyre. Remove wheel balancing weights to avoid any interference with the clamping mechanism.

  • Page 19: Remove Tyre Steps 1 To 3

    OPERATION AND USE 9.3 REMOVE TYRE STEPS 1 TO 3 First deflate the tyre completely, and use the bead breaker as shown opposite. Note: Use external rim clamping when using the assist arm. Warning: Do not use the internal rim clamps or serious damage to the wheel, machine and user will occur when using the assist arm.

  • Page 20: Fit On The Tyre

    OPERATION AND USE 9.4 FIT ON THE TYRE Place the tyre on the rim after lubricating the tyre bead, move the mounting head on the rim edge, press the pedal and turn the plate until the tyre bead fits on the rim. Raise the assist arm, move the roller upon the tyre, turn the arm to position the adjustable pressure block into position.

  • Page 21: Maintenance And Troubleshooting

    10. MAINTENANCE & TROUBLESHOOTING 10.1 INSPECTION, MAINTENANCE, AND CLEANING To guarantee the efficiency and correct functioning of the machine (for all versions) it is essential to clean it and to conduct periodic routine maintenance. The operations of routine maintenance must be carried out by the user according to the maker’s instructions given below. Before proceeding to any cleaning or maintenance operation, remove the plug from the electrical socket! Mechanical parts: Keep the moving parts clean and lubricating them with oil or grease.

  • Page 22: Explanation Of Symbols

    11. EXPLANATION OF SYMBOLS 11.1 EXPLANATION OF SYMBOLS Single value noise marking. (Maximum declared A-Weighted sound power level in decibels). Do not dispose of WEEE* unsorted municipal waste. Warning! Warning! Wear suitable foot protection. Warning! Read the instruction manual. Warning! Keep bystanders away.

  • Page 23: Disposal

    12. DISPOSAL 12.1 DISPOSAL – At the end of the machine’s working life, or when it can no longer be repaired, ensure that it is disposed of according to national regulations. – Contact your local authority for details of collection schemes in your area. In all circumstances: •...
  • Page 24 ©Published by Draper Tools Limited. No part of this publication may be reproduced, stored in a retrieval system or transmitted in any form or by any means, electronic, mechanical photocopying, recording or otherwise without prior permission in writing from Draper Tools Ltd.

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