Table of Contents
Advertisement
Quick Links
Installation and operating instructions
Spring blade agitator FBR
Translation of original German version of installation and operating instructions for technicians and
operators.
Read and follow all instructions and safety instructions.
All errors and omissions excepted.
M0741021_en | Edition 18/10/2021
Advertisement
Table of Contents
Subscribe to Our Youtube Channel
Related Manuals for Fröling FBR
Summary of Contents for Fröling FBR
- Page 1 Installation and operating instructions Spring blade agitator FBR Translation of original German version of installation and operating instructions for technicians and operators. Read and follow all instructions and safety instructions. All errors and omissions excepted. M0741021_en | Edition 18/10/2021...
-
Page 2: Table Of Contents
5.3.4 Blowing in fuel for an empty store with rotary agitator ............... 37 5.3.5 Drainage of fuel store......................... 38 5.4 During operation ........................... 38 5.5 Decommissioning ..........................39 5.5.1 Disassembly..........................39 M0741021_en | Installation and operating instructions Spring blade agitator FBR... - Page 3 5.5.2 Disposal ............................. 39 6 Servicing the system........................... 40 6.1 Maintenance work by the operator ....................... 41 6.2 Maintenance work by technicians......................43 6.3 Replacement parts..........................43 7 Troubleshooting ............................44 M0741021_en | Installation and operating instructions Spring blade agitator FBR...
-
Page 4: General
Directive 2006/42/EC. Compliance with the open provisions and verification of the correct installation must be confirmed in the delivery certificate of the declaration of installation (included in documentation). M0741021_en | Installation and operating instructions Spring blade agitator FBR... -
Page 5: Functional Description
General | 1 1.1 Functional description The Froling discharge system “Spring blade agitator (FBR)“ consists of: Spring piles Rotary agitator head Intermediate plate for connecting the raised floor to the rotary agitator head Mitre gear Trough channel, open Discharge screw... -
Page 6: Safety
The dangerous situation may occur and if measures are not observed it will lead to minor injuries. NOTICE The dangerous situation may occur and if measures are not observed it will lead to damage to property or pollution. M0741021_en | Installation and operating instructions Spring blade agitator FBR... -
Page 7: Permitted Uses
Safety | 2 2.2 Permitted uses Froling’s “Spring blade agitator (FBR)” discharge system is only designed to discharge fuels from suitable stores. Only use fuels specified in the “Permitted fuels” section. The unit should only be operated when it is in full working order. It must be operated in accordance with the instructions, observing safety precautions, and you should ensure you are aware of the potential hazards. -
Page 8: Permitted Fuels
Fuel acc. to EN ISO 17225 - Part 2: Wood pellets class A1 / D06 and/or: ENplus / DINplus certification scheme General note: Before refilling the store, check for pellet dust and clean if necessary. M0741021_en | Installation and operating instructions Spring blade agitator FBR... -
Page 9: Qualification Of Staff
The operator is responsible for keeping unauthorised persons, in particular children, away from the system. Only trained operators are permitted to operate the unit. The operator must also have read and understood the instructions in the documentation. M0741021_en | Installation and operating instructions Spring blade agitator FBR... -
Page 10: Protective Equipment For Operating Staff
Construction and fire protection requirements (Austria) ÖNORM H 5190 Heating systems - Acoustic insulation EN ISO 13857 Safety of machines; Safety distances for maintaining a safe distance from hazardous areas M0741021_en | Installation and operating instructions Spring blade agitator FBR... -
Page 11: Requirements At The Installation Site
Keep the key in a safe place. No fire, open flames or smoking! Protect the fuel from moisture. Affix this notice in a conspicuous place in the access area of the fuel store. M0741021_en | Installation and operating instructions Spring blade agitator FBR... -
Page 12: Safety Devices
TMF: Temperature monitoring device in the fuel store (as per TRVB H118, Austria only) which activates the customer’s alarm(s) when the temperature in the fuel store exceeds 70°C. M0741021_en | Installation and operating instructions Spring blade agitator FBR... -
Page 13: Residual Risks
Pieces of wall or plaster that have broken off can block the discharge system or disrupt the material feed into the boiler, causing a system failure. Ä If this happens: M0741021_en | Installation and operating instructions Spring blade agitator FBR... - Page 14 If non-permitted fuel types are used: Non-standard fuels can cause stiffness and block the system, resulting in the failure/breakage of components. Therefore: r Only use fuels specified in the “Permitted uses” section of this manual. M0741021_en | Installation and operating instructions Spring blade agitator FBR...
-
Page 15: Technology
When operating with pellets do not exceed a gradient angle α of 5° Ä The rotary agitator should always be fitted as flat as the place of installation allows M0741021_en | Installation and operating instructions Spring blade agitator FBR... -
Page 16: Store Sizes
(A) of the space that runs parallel to the feed screw. r The discharge must be positioned so that the shear edge (transition from open to closed trough) is at least 200 mm away from the wall. M0741021_en | Installation and operating instructions Spring blade agitator FBR... -
Page 17: Technical Specifications
150 mm Drive motor - Power 400 VAC / 50 Hz feed screw supply Power 0.25 kW 0.55 kW Output speed, gears 4-5 rpm 10-11 rpm Safety switch 24 VDC M0741021_en | Installation and operating instructions Spring blade agitator FBR... -
Page 18: Installation
Store components at a protected location, which is dry and free from dust Ä Damp can lead to damage to individual parts, particularly in the motor! 4.2 Installation site When planning the fuel store, you should observe the following design information: M0741021_en | Installation and operating instructions Spring blade agitator FBR... -
Page 19: Wall Penetration
Experience indicates that an opening of 500 mm x 500 mm is sufficient. You should also note that the trough must not be connected to the wall, and that it should be cladded in elastic at the end. M0741021_en | Installation and operating instructions Spring blade agitator FBR... -
Page 20: Installing The Spring Blade Agitator
Trough open (store side) Mitre gear Transfer channel (hole in wall) Spacer for rotary agitator head (for FBR 150) Trough closed (boiler room side) Accessories package Rotary agitator head M0741021_en | Installation and operating instructions Spring blade agitator FBR... -
Page 21: Assembling The Gears And Feeder Trough
Ä Do not fully tighten the screws yet! r Place intermediate plate over bracket with mitre gear and secure it to the flange of the open trough - 4x hexagonal screw M16 x 35 M0741021_en | Installation and operating instructions Spring blade agitator FBR... - Page 22 Insert the heavy duty anchors into the bore holes and tighten with a spanner (AF 17 r Shorten the adjustable feet using an angle grinder so that the rotary agitator arms are not obstructed M0741021_en | Installation and operating instructions Spring blade agitator FBR...
- Page 23 – For wood chips version ▪ Raising plate (C) – When no raised floor is used NOTICE! The rear end of the cover plate rests on the cutting edge (D) of the open trough. M0741021_en | Installation and operating instructions Spring blade agitator FBR...
-
Page 24: Fitting The Rotary Agitator Head
For FBR 150: Fit cover plates to cut-out of intermediate plate - 8x hexagonal screw M10 x 16 r For FBR 150: Position spacer for rotary agitator head on mitre gear r Fit rotary agitator head to mitre gear or spacer rings... -
Page 25: Mounting The Fibre Shredder (Optional)
Fix the clamping jaw (C) and cutting jaw (E) to the screw shaft - 2x cylinder head screw M8 x 25 r Secure screws against loosening with Loctite (Froling item no.: 50378) M0741021_en | Installation and operating instructions Spring blade agitator FBR... -
Page 26: Fitting The Upper Part Of Gravity Shaft And Drive Unit
Ä Centre distance of pin and screw end: 150 mm r Secure torque support with bearing (C) to the geared motor as illustrated - 8x hexagonal screw M8 x 20 M0741021_en | Installation and operating instructions Spring blade agitator FBR... - Page 27 - 4x hexagonal screw M12 x 35 r Secure flange plate (C) with seal (D) to top part of gravity shaft - 4x hexagonal screw M12 x 35 M0741021_en | Installation and operating instructions Spring blade agitator FBR...
- Page 28 Turn the torque support with bearing 180° and secure to geared motor r Turn the geared motor and torque support 180° and fit to the screw end and torque support as explained above M0741021_en | Installation and operating instructions Spring blade agitator FBR...
-
Page 29: Fitting Attachments
Fit the immersion sleeve (C) of the water sprinkler system to the side sleeve Prepare the geared motor: r Remove the transport lock r Fit the vent screw (supplied) to the highest point M0741021_en | Installation and operating instructions Spring blade agitator FBR... -
Page 30: Fitting The Spring Blades
Repeat the steps for each spring pile r Fit the cover plates to the rotary agitator head - 2x hexagonal screw M8 x 16 for each cover plate M0741021_en | Installation and operating instructions Spring blade agitator FBR... -
Page 31: Fitting Adjustable Feet In Boiler Room (Optional)
Close the wall penetration on the store side and the boiler room side with a non- flammable covering NOTICE Do not connect the transfer channel to the brickwork (with concrete), as this will transfer sound through all the brickwork. M0741021_en | Installation and operating instructions Spring blade agitator FBR... -
Page 32: Temperature Monitoring Device In The Fuel Store (Tmd)
Guide the sensor through the wall at a suitable point and push it into the sensor plate Ä CAUTION: Do not kink the capillary tube! r Further cabling of the on-site warning device(s) according to the enclosed installation instructions M0741021_en | Installation and operating instructions Spring blade agitator FBR... -
Page 33: Connecting The System
When connecting the sprinkler system, please also note: r Put a stopcock and bolted joint in front of the thermal discharge safety device Ä Important for easy dismantling in the event of maintenance work! M0741021_en | Installation and operating instructions Spring blade agitator FBR... -
Page 34: Operating The System
Check that the motor overload for the drive motor is working r Check the connection of the sprinkler device When the check is finished: r Fill the store with fuel M0741021_en | Installation and operating instructions Spring blade agitator FBR... -
Page 35: Filling/Refilling The Store With Fuel
If there is still sufficient fuel in the fuel store (the rotary agitator head is completely covered with fuel and the rotary agitator arms / spring blades are not extended), the store can be filled. r Load the fuel at the filling opening M0741021_en | Installation and operating instructions Spring blade agitator FBR... -
Page 36: Loading Fuel Into An Empty Fuel Store With A Rotary Agitator
Switch off the boiler by tapping “Boiler off” at the mode icon and allow to cool for at least two hours r Close all openings to the store to seal out dust r Blow the fuel into the fuel store M0741021_en | Installation and operating instructions Spring blade agitator FBR... -
Page 37: Blowing In Fuel For An Empty Store With Rotary Agitator
Blow the fuel into the fuel store If the fuel store is completely empty and there is no residual fuel to redistribute: r Contact Froling and seek advice before filling the fuel store M0741021_en | Installation and operating instructions Spring blade agitator FBR... -
Page 38: Drainage Of Fuel Store
For the necessary steps, and how to display and alter parameters: NOTICE! See operating instructions for boiler controller NOTICE When transporting wood chips or pellets using the feed screw, there may be noise, depending on the function. M0741021_en | Installation and operating instructions Spring blade agitator FBR... -
Page 39: Decommissioning
5.5.2 Disposal r Disposal should be carried out according to the valid national regulations and guidelines. r You can separate and clean recyclable materials and send them to a recycling centre. M0741021_en | Installation and operating instructions Spring blade agitator FBR... -
Page 40: Servicing The System
Incorrect or insufficient inspection and cleaning of the discharge can cause serious faults and subsequently result in accidents and damage to property. Therefore: r Carry out maintenance of the discharge according to the instructions! M0741021_en | Installation and operating instructions Spring blade agitator FBR... -
Page 41: Maintenance Work By The Operator
Check the inlet area for material build-up or jammed Inlet area / transfer fuel and clean if necessary channel r Check the shear plate in the entry area of the transfer trough for wear M0741021_en | Installation and operating instructions Spring blade agitator FBR... - Page 42 Ä No major oil leaks should be visible. r Check that the screws of the clamping plate are firmly Clamping plate of the in position and tighten if necessary spring piles M0741021_en | Installation and operating instructions Spring blade agitator FBR...
-
Page 43: Maintenance Work By Technicians
As the parts fit together so well, installation times are shortened and a long service life is maintained. NOTICE Installing non-original parts will invalidate the guarantee. r Only replace components or parts with original replacement parts. M0741021_en | Installation and operating instructions Spring blade agitator FBR... -
Page 44: Troubleshooting
▪ Heating EMERGENCY STOP activated ▪ Household fuse (FI circuit breaker) or component fuse blown Internal faults: ▪ displayed as error messages on the boiler controller see boiler operating instructions M0741021_en | Installation and operating instructions Spring blade agitator FBR... - Page 45 Notes M0741021_en | Installation and operating instructions Spring blade agitator FBR...
- Page 46 M0741021_en | Installation and operating instructions Spring blade agitator FBR...
- Page 47 M0741021_en | Installation and operating instructions Spring blade agitator FBR...
- Page 48 Manufacturer’s address Froling srl Froling SARL Fröling Heizkessel- und Zweigniederlassung Behälterbau GesmbH Aschheim Industriestraße 12 Max-Planck-Straße 6 Via J. Ressel 2H 1, rue Kellermann A-4710 Grieskirchen 85609 Aschheim I-39100 Bolzano (BZ) F-67450 Mundolsheim +43 (0) 7248 606 0 +49 (0) 89 927 926 0 +39 (0) 471 060460 +33 (0) 388 193 269 info@froeling.com...
Need help?
Do you have a question about the FBR and is the answer not in the manual?
Questions and answers