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Installation and Maintenance Manual
For IntelliGear Plus™ MD and BW1
Variable Speed Drives
• Read and follow all instructions carefully.
• Disconnect and lock-out power before installation and maintenance.
Working on or near energized equipment can result in severe injury or death.
• Do not operate equipment without guards in place. Exposed equipment can
result in severe injury or death.
c e
®
c
us
UL Listed
E211799
Ind. Cont EQ. 54 DN
Power Transmission Solutions
Regal Beloit America, Inc.
7120 New Buffington Road
Florence, KY 41042
Application Engineering: 800 626 2093
www.RegalPTS.com
• Periodic inspections should be performed. Failure to perform proper maintenance
can result in premature product failure and personal injury.
F O R M
9708E
Revised
October 2015
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Related Manuals for Regal IntelliGear Plus MD
Summary of Contents for Regal IntelliGear Plus MD
- Page 1 Power Transmission Solutions F O R M Regal Beloit America, Inc. 9708E 7120 New Buffington Road Installation and Maintenance Manual Florence, KY 41042 Revised For IntelliGear Plus™ MD and BW1 Application Engineering: 800 626 2093 October 2015 www.RegalPTS.com Variable Speed Drives •...
- Page 2 Care should be taken to discharge static prior to handling these components to avoid damage to them. • Contact Regal Power Transmission Solutions for recommendations for units running at slow speeds or unusual conditions. MCIM15107E • Form 9708E • Printed in USA...
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Page 3: Table Of Contents
IntelliGear Plus Variable Speed MD Gearmotors Contents General Information ..............................4 General operating principle ............................4 Product name ................................4 Environmental characteristics ........................... 4 Radio-frequency interference ............................ 5 1.4.1 General ..................................5 1.4.2 Standards (Emissions) .............................. 5 1.4.3 Standards (Immunity) ..............................5 Description of cables and protection devices (Customer Supplied) ................ -
Page 4: General Information
The IntelliGear Plus is a combination of a 3-phase induction motor and an integrated open loop vector variable speed drive. The motor can be combined with many gear types from Regal Power Transmission Solutions’s range. In the standard product version, the integrated drive does not require any connection other than the power supply. The options may be used to broaden the application range of the IntelliGear Plus. -
Page 5: Radio-Frequency Interference
IntelliGear Plus Variable Speed MD Gearmotors 1.4 - Radio-frequency interference: These phenomena are of direct interest to the user. The frequency range concerned (radio-frequency) does not affect 1.4.1 - General the energy distribution company. Variable speed drives use high-speed switches (transistors, 1.4.2 - Standards (Emission) semi-conductors) which switch high voltages (around 660V for 3-phase drives) at high frequencies (several kHz). -
Page 6: Dimensions
IntelliGear Plus Variable Speed MD Gearmotors 1.8 - Dimensions MCIM15107E • Form 9708E • Printed in USA... -
Page 7: Installation
IntelliGear Plus Variable Speed MD Gearmotors 2 - Installation Removable screws in terminal block: • Tightening torque = 2.62 in. lbs. After connection, ensure that the seals are firmly in place, • Maximum cross section = 17 AWG and that the screws and cable glands are watertight to ensure drive protection. -
Page 8: Wiring Diagram Based On Standard Configuration
IntelliGear Plus Variable Speed MD Gearmotors 3.3 Wiring diagram based on standard configuration MCIM15107E • Form 9708E • Printed in USA... -
Page 9: Terminal Block Assignments And Md Functionality
IntelliGear Plus Variable Speed MD Gearmotors 3.4 Terminal block assignments and MD functionality Controller Terminal Designation Function Characteristics Number Accuracy ±2% +10VDC Analog Internal Source Maximum Output Current 30 mA Voltage Input ADI1 Kick Start Speed Reference Full Scale Voltage 10 VDC ±2% Input Impedence 95 kΩ... -
Page 10: Operator Pad
IntelliGear Plus Variable Speed MD Gearmotors 5. Operator Pad Each RPD IntelliGear unit has a keypad on the controller lid equipped with operator elements for H-O-A selection, manual control of unit, display of pump speed, faults and the ability to change some factory set parameters. -
Page 11: Troubleshooting Guide
IntelliGear Plus Variable Speed MD Gearmotors 5. 1 Fault Mode Troubleshooting Guide LED Pad Display Drive Status/Fault Indication Actions Required Drive not powered Check for drive input power Blank Display Display unplugged or failed Check display plug connection 0019 - 0600 Numeric display shows Pump RPM, indicates motor running In AUTO mode, make sure AUTO-RUN contact is closed Drive Ready (Enabled &... -
Page 12: Field Modifications Of Parameters
IntelliGear Plus Variable Speed MD Gearmotors 5.3 Field Modifications Of Parameters The new IVD controller with keypad allows some factory set parameters to be adjusted in the field. The table below provides the factory settings for each parameter and then optional ranges for selection of a new setting. Follow the steps detailed below, using the keypad “M”... -
Page 13: Gear Lubrication
IntelliGear Plus Variable Speed MD Gearmotors 6 - Gear Lubrication Series 3000 CbN gearing is shipped with one of the following synthetic lubricants per the table below. The gear reducer has been filled to accommodate any mounting position. In the case of synthetic oil, the lubricant does not require changing, but it is recommended that proper oil level be checked periodically. -
Page 14: Gear Parts List
IntelliGear Plus Variable Speed MD Gearmotors 7.0 - Gear Parts List CBN 3001 Description Quantity Description Quantity Housing Oil seal Output flang ring Input o-ring Output shaft Gearing snap ring* Pinion Gearing snap ring Gear Input bracket screw Bearing front Washer for gear* Bearing back Screw washer*... -
Page 15: Motor Parts List
IntelliGear Plus Variable Speed MD Gearmotors CbN 30 (Quantity Per Unit) Description Quantity Motor adapter Input shaft Pinion Internal snap ring Bearing External snap ring Seal Pinion pin Stud Bearing Seal (mm) Gear Frame 6005 2RS 47 x 25 x 7 FRAME 56 8.0 Motor Parts List Part #... - Page 16 IntelliGear, IntelliGear Plus & Design are trademarks of Regal Beloit Corporation or one of its affiliated companies. UL is believed to be a registered trade name and/or trademark of Underwriters Laboratories, Inc. and is NOT owned or controlled by Regal Beloit America Inc.
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