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Summary of Contents for Whisper Power M-SQ7
- Page 1 INSTALLATION MANUAL U.S.A EDITION M-SQ7 - 1800 RPM - Marine diesel generating set 120/240V / 60Hz Digital Diesel Control WHISPER POWER BV Kelvinlaan 82 9207 JB Drachten Netherlands Tel.: +31-512-571550 Fax.: +31-512-571599 www.whisperpower.eu V1 October 2010...
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Page 2: Table Of Contents
DIAGRAMS & DRAWINGS ............................26 DC wiring M-SQ7 ............................. 26 Diagram electronic governor ..........................28 AC wiring diagram 120 - 240V / 60Hz ......................29 Remote control panel drawings ........................30 Dimensions M-SQ7 ............................31 October 2010 / M-SQ7 / US... -
Page 3: Installation
Never connect the base of the generating set directly to bulkheads or tanks. Figure 1: Mounting of the Whisper generating set. X = wrong, V = OK US / M-SQ7 / October 2010... -
Page 4: Ventilation
Before working (installation) on the system In cases where it is impossible to meet the above read the section safety instructions. mentioned temperature limit by using machine room ventilation, connections are to be made for an air inlet October 2010 / M-SQ7 / US... - Page 5 Expansion tank Ø5/16” (8 mm) Bypass cooling water out Ø3/4" (Ø19mm) Bypass cooling water in Ø3/4" (Ø19mm) Exhaust hose Ø 1 ’ (40mm) AC power output Remote control Engine air intake Fig. 2 Connections M-SQ7 US / M-SQ7 / October 2010...
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Page 6: Fuel Supply
5 Fuel Tank Fig. 4 Fuel supply (fuel tank is below the generating set) 1 Fuel return 4 Extra fuel lift pump (optional) 2 Fuel supply 5 Fuel tank 3 Prefilter / Water separator (optional) October 2010 / M-SQ7 / US... -
Page 7: Cooling
When keel cooling or radiator cooling is applied the system will not be pressurised. A cap without release US / M-SQ7 / October 2010... - Page 8 Max. 60" Min. 150cm 24" 60cm Min. 2" 24" 60cm Fig. 6. Internal cooling system 1 Water level; 2 Water/exhaust separator; 3 Seacock; 4 Waterlock; 5 Air vent; 6 Water strainer; 7 Seacock. October 2010 / M-SQ7 / US...
- Page 9 This leads to immediate engine problems and eventually severe damage! DAMAGE CAUSED BY THE INGRESS OF WATER IN THE ENGINE IS NOT COVERED BY GUARANTEE. US / M-SQ7 / October 2010...
- Page 10 OPEN Fig 10: Wrong siphon breaker hose routing Check the air vent at regular intervals. Open, clean and lubricate the valve as required. October 2010 / M-SQ7 / US...
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Page 11: Exhaust System
Fig. 12: Standard exhaust system 1 Exhaust water lock; 2 Exhaust outlet muffler; 3 Exhaust line Ø 1 ” (40 mm); 4 Goose neck 5 Through-hull exhaust outlet Ø 1 ” (40 mm); 6 Water level. US / M-SQ7 / October 2010... - Page 12 ” (40 mm) Ø 1 ” Ø 1 ” (40 mm) (40 mm) Figure 14: Only after the exhaust / water separator the exhaust hose may have a length of over 25 ft (7.5 meter) October 2010 / M-SQ7 / US...
- Page 13 (see figure 12, ref.2). WRONG! Figure 16: Water will collect in the hanging bend of the exhaust gas hose and will cause back pressure. US / M-SQ7 / October 2010...
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Page 14: Digital Diesel Control System (12 Volt)
When generator is ready to use. Refer to fig. 19. a longer distance than 100ft - 30m is required, consult the WhisperPower service department for advice. October 2010 / M-SQ7 / US... - Page 15 J7 and J18 on the backside of the local control panel. See fig. 22. To do so, remove this bypass connection and then replace it by US / M-SQ7 / October 2010...
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Page 16: Ac Power System (120 - 240 Volt)
It is absolutely essential that each and every circuit in the charger are included in the battery installation kits, art. no. on-board electrical system is properly installed by a 50230210 (70Ah) or 50230220 (160Ah). qualified electrician. October 2010 / M-SQ7 / US... - Page 17 For safety reasons connect the main ships ground to negative point of the generating set start battery. When a ungrounded DC system or positive grounded DC system is applied the battery negative should not be connected to the main ships ground. US / M-SQ7 / October 2010...
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Page 18: Installation Specifications
17 Close the sound shield and check the noise level. 18 Stop the generating set and check the engine again for leakages of oil, fuel or water. Installation checklist available website: www.whisperpower.eu. Commissioning form available website: www.whisperpower.eu. October 2010 / M-SQ7 / US... -
Page 19: Installation Specifications
Ø 1 ” (40 mm) inner Water lock Ø 1 ” (40 mm) Water/gas separator Ø 1 ” (40 mm) Anti shock mounts Included Battery charger (optional) IVO SMART 12/10; 12V / 10 Amps US / M-SQ7 / October 2010... -
Page 20: Installation Materials
Bend male type with hose connection 1/2x20 50221042 TEE fittings 50230001 Syphon breaker valve 50221001 Male hose connection 3/8x13 50221521 Hose clamps 12-20 mm 50220055 Outboard cooling water hose 12x18.2 mm TOTAL 50230212 AIR VENT KIT 3/4” (20 mm) October 2010 / M-SQ7 / US... - Page 21 Fig. 22: Installation materials water inlet and air vent * Hose drain should go downwards. Water must flow out freely. Refer to installation manual for proper installation air-vent kit. Faulty installation can cause serious problems. US / M-SQ7 / October 2010...
- Page 22 Brass through hull fitting 1/1/4x70 50230080 Water exhaust fumes seperator 40-40-40 50201121 Vibration mounting 25x30 mm M8 50211152 Bolt M8x16 50211465 50211405 Washer 50211445 Lock washer TOTAL 50230204 WATER SEPARATOR KIT 1 - 40 mm October 2010 / M-SQ7 / US...
- Page 23 INSTALLATION SPECIFICATIONS WHISPER 6 ULTRA M-SQ7 Fig. 23: Installation materials exhaust M-SQ7 US / M-SQ7 / October 2010...
- Page 24 IVO SMART 12/10 68060100 battery terminal + 68060200 battery terminal – 68456902 isolation cap 68456914 isolation cap 79009005 battery switch 250 Amp 6503002508 cable connectors M8x25 TOTAL 50230210 BATTERY INSTALLATION KIT 70 Ah October 2010 / M-SQ7 / US...
- Page 25 INSTALLATION SPECIFICATIONS WHISPER 16ULTRA M-SQ7 Fig. 24: Installation materials battery and fuel M-SQ7 Included are all fittings to fit copper pipes 8 mm outer diameter or rubber fuel hoses 8 mm inner diameter, or both. US / M-SQ7 / October 2010...
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Page 26: Diagrams & Drawings
DIAGRAMS & DRAWINGS 3 DIAGRAMS & DRAWINGS DC WIRING M-SQ7 Fig 25: Electrical Diagram control wiring M-SQ7 October 2010 / M-SQ7 / US... - Page 27 1,5 mm2 DDC > generator AC output brown 1 mm2 DDC > generator AC output blue 1 mm2 DDC > generator AC output brown 1 mm2 DDC > generator AC output blue 1 mm2 US / M-SQ7 / October 2010...
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Page 28: Diagram Electronic Governor
DIAGRAMS & DRAWINGS DIAGRAM ELECTRONIC GOVERNOR In addition to the mechanical governor, the M-SQ7 is The electronic governor system contains two parts: standard equipped with an electronic governor. A governor The actuator controls the engine speed. This actuator keeps the speed (RPM=Rotations Per Minute) of the replaces the standard hold solenoid that is on all other engine at a fixed value. -
Page 29: Ac Wiring Diagram 120 - 240V / 60Hz
DIAGRAMS & DRAWINGS AC WIRING DIAGRAM 120 - 240V / 60HZ Fig. 27: Electrical diagrams AC US / M-SQ7 / October 2010... -
Page 30: Remote Control Panel Drawings
DIAGRAMS & DRAWINGS REMOTE CONTROL PANEL DRAWINGS Fig. 28: WhisperPower remote panel The remote panel comes in a carton that can be used as a template to drill the mounting hole. October 2010 / M-SQ7 / US... -
Page 31: Dimensions M-Sq7
DIAGRAMS & DRAWINGS DIMENSIONS M-SQ7 Fig. 29: Outer dimensions (mm) M-SQ7 CONNECTIONS M-SQ7: BOX DIMENSIONS M-SQ7: • exhaust: ” (40 mm) • length 31.7’ (80.5 cm) • fuel hose: 5/16” (8 mm) • width 20.7’ (52.5 cm) • sea water in: 3/4”... - Page 32 Kelvinlaan 82, 9207 JB Drachten, Netherlands Tel : + 31-512-571550 / Fax : + 31-512-571599 www.whisperpower.eu / info@whisperpower.nl...
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