Summary of Contents for Bolttech-Mannings TP30K-Z-DP
- Page 1 BOLTTECH MANNINGS TP30K-Z-DP OWNERS MANUAL 10/10 BOLTTECH-MANNINGS Inc. 501 Mosside Blvd. North Versailles, PA 15137 USA Phone: 724-872-4873 www.bolttechmannings.com...
- Page 2 The TP30K-Z-DP pump has an area ratio of 440:1 between the pneumatic piston and hydraulic plunger. This relates to a maximum hydraulic output pressure that is 440 times greater than the pneumatic drive pressure, e.g.
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Page 3: Initial Start-Up
INITIAL START UP Fill the reservoir with 2 Gallons of Hydraulic Oil. (Mobile AW-46 or equivalent) Open the air regulator on top of unit, by turning the knob counter- clockwise until it is loose. Open the vent needle valve completely, by turning the handle counter- clockwise. -
Page 4: Operating The System
Oil Return Valve should be open (turn counter clockwise) Make sure air pressure regulator is set to desired pressure. Attach hoses to Bolttech-Mannings Hydraulic Stud Tensioners. Rotate and close Oil Return Valve to build hydraulic pressure (turn clockwise) Turn on the pump and run unit by holding toggle valve in “on” position When desired hydraulic pressure is reached rotate Air Shut Off Valve to the off position. -
Page 5: Maintenance
MAINTENANCE USE ONLY ORIGINAL BOLTTECH MANNINGS SPARE PARTS THE AIR DRIVES OF ALL LIQUID PUMPS ARE FACTORY PRE‐TREATED WITH SILICON FREE GREASE (KLUBER LUBE) AND REQUIRE NO FURTHER LUBRICATION EXCEPT DURING ROUTINE MAINTENANCE. ... -
Page 6: Parts List
Parts List: 1 Air Pressure Regulator TP30K-Z-1 2 Air Filter TP30K-Z-2 3 Quick Connect Nipple TP30K-Z-3 4 Air Shut Off Valve TP30K-Z-4 5 Air/Hydraulic Pump TP30K-Z- 6 Oil Return Valve TP30K-Z-6 7 Pressure Gage TP30K-Z-7 8 Dip Stick TP30K-Z-8 9 Frame TP30K-Z-9 10 Lifting Handle TP30K-Z-10... - Page 7 MODEL TP30K‐Z‐DP PARTS DIAGRAM #1 ...
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Page 8: Parts Diagram
Model TP30K-Z Parts Diagram # 2 30,000 psi Pressure Gage TP30K-Z-7 Filler Cap / Dip Stick TP30K-Z-8 Air Pressure Gage TO30K-Z-14 Needle Valve Oil Return Valve TP30K-Z-6 Air control valve (Pump on off valve) Air Pressure Regulator TP30K-Z-4 TP30K-Z-1... - Page 9 ...
- Page 10 MODEL TP30K‐Z‐DP PARTS DIAGRAM # 3 ...
- Page 11 TROUBLESHOOTING - PNEUMATIC SECTION Symptom: Pump cannot be operated at low air pressure. Cause: Excessive friction of O-rings on spool valve Remedy: Relubricate or replace the O-rings Symptom: Pump can only be actuated at high air pressure. Cause: Air escapes through the piston guide in the top air cap. Remedy: Replace O-ring on the piston extension.
- Page 12 TROUBLESHOOTING - HYDRAULIC SECTION Symptom: Pump does not have flow, operates irregularly or does not maintain pressure. Cause: 1. Air in the hydraulic system. 2. Suction line of excess length. 3. Suction pipe size to small. 4. Failure of one of the check valves. 5.
- Page 13 Safety precautions – Hydraulic Stud Tensioning WARNING: High-pressure hydraulics requires that the following basic rules are followed. ALWAYS WEAR SAFETY GLASSES when working with or near the pressurized hydraulic system. Always check the following points before pressurizing the hydraulic system: Check that the hydraulic harness is fully connected.