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Allure Melanger JR6t Operator's Manual

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Melanger Allure JR6t (5-0,25-230-50-А)
OPERATOR'S MANUAL
TU 5131-001-02351413-2016
ALLURE LLC
November 2018г.

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Summary of Contents for Allure Melanger JR6t

  • Page 1 Melanger Allure JR6t (5-0,25-230-50-А) OPERATOR’S MANUAL TU 5131-001-02351413-2016 ALLURE LLC November 2018г.
  • Page 2 Allure LLC Melanger 5-0,25-230-50-А Operator’s Manual. TU 5131-001-02351413-2016 Identification Data for Type and designation Melanger 5-0,25-230-50-А Serial number № Year of release 2018 The name and Allure LLC address of the manufacturer 107023, Russia, Moscow, Electrozavodskaya str., 21 Phone +7 (495) 989 4290 E-mail sp79653113668@gmail.com...
  • Page 3 Allure LLC Melanger 5-0,25-230-50-А Operator’s Manual. TU 5131-001-02351413-2016 ATTENTION! Before starting operating the Machine the Manual should be read by operators, repairers and others who are responsible for the transportation of the product, its installation, commissioning, service and maintenance. Please read the operating instructions and the safety rules given in this manual.

  • Page 4: Table Of Contents

    Allure LLC Melanger 5-0,25-230-50-А Operator’s Manual. TU 5131-001-02351413-2016 Table of Contents 1. Introduction............................6 2. General information...........................7 2.1. Designation of the Machine......................7 2.2. Personnel qualification........................7 2.3. Declaration of conformity......................8 2.4. Manufacturer's warranty and liability..................10 2.5 General appearance and composition of Melanger...............11 2.6.
  • Page 5 Operator’s Manual. TU 5131-001-02351413-2016 7. Maintenance............................25 7.1. General safety instructions for maintenance................25 7.2. Scope of maintenance work......................25 8. Spare parts Order, call customer service..................26 9. Recommendations for working on the Melanger Allure JR6T.............26 Annexes..............................27 Annex 1: Passport..........................27 5 из 29...

  • Page 6: Introduction

    Use of Machine for other purposes than specified in this guide, is not permitted. The company Allure LLC is not responsible for damage caused by non-compliance with instructions and guidelines outlined in this Manual. If there are issues that you cannot resolve yourself, consult with the customer service of the...

  • Page 7: General Information

    The staff which is being trained should work on the Machine only under the supervision of an experienced person authorized to provide training. Staff training to operate the Machine by the Allure LLC company specialist can be done at the time of commissioning, or on the Allure LLC factory facilities.

  • Page 8: Declaration Of Conformity

    Allure LLC Melanger 5-0,25-230-50-А Operator’s Manual. TU 5131-001-02351413-2016 2.3. Declaration of conformity When you design a Melanger, in the selection of materials, parts and Melanger nodes, selecting components, manufacture of Melanger security Melanger was in conformity with the following European standards, directives and safety regulations: (E)N 954-1 safety of machinery.
  • Page 9 Allure LLC Melanger 5-0,25-230-50-А Operator’s Manual. TU 5131-001-02351413-2016 GOST 12.2.064-81 SSLS. Control of production facilities. General safety requirements.  STATE STANDARD 12.2.124-90 SSLS. Food equipment. General safety  requirements. GOST 12.4.040-78 SSLS. Control of production facilities. Mark.  GOST 15.201-2000 development system and products. Products for industrial purposes.

  • Page 10: Manufacturer's Warranty And Liability

    Allure LLC Melanger 5-0,25-230-50-А Operator’s Manual. TU 5131-001-02351413-2016 2.4. Manufacturer's warranty and liability The manufacturer guarantees the compliancy of Machine with the above standards, directives and regulations, subject to following the terms of transportation, storage, installation and operation of the Machine, as set out in this guide.

  • Page 11: General Appearance And Composition Of Melanger

    Allure LLC Melanger 5-0,25-230-50-А Operator’s Manual. TU 5131-001-02351413-2016 2.5 General appearance and composition of Melanger General view of Melanger, the location and designation of parts is presented in Fig. 1. List of components of Melanger is given in a Table 1.

  • Page 12: Principle

    Allure LLC Melanger 5-0,25-230-50-А Operator’s Manual. TU 5131-001-02351413-2016 2.6. Principle The design of the equipment consists of a frame and a bowl 3. On the frame there is a gearmotor 5, rotating bowl 3 and two runners 2. The bottom of the bowl and two runners are made of solid natural granite.

  • Page 13: Technical Data And Specifications

    Allure LLC Melanger 5-0,25-230-50-А Operator’s Manual. TU 5131-001-02351413-2016 3. Technical data and specifications 3.1. Technical characteristics of the Melanger Main parameters and dimensions shall be in accordance with table 3.1. Table 3.1 № Name of the Values of the parameters and characteristics...

  • Page 14: Safety Measures

    Allure LLC Melanger 5-0,25-230-50-А Operator’s Manual. TU 5131-001-02351413-2016 4.2. Safety measures 4.2.1 The danger warning Signs In this guide, apply the danger warning signs, have the following meanings. Mechanical danger that threatens the life and health of people, and can also...
  • Page 15 Allure LLC Melanger 5-0,25-230-50-А Operator’s Manual. TU 5131-001-02351413-2016 - familiarize with the General rules of operation and maintenance of the Machine with safety instructions contained in this manual; -familiarize with constructive and technological properties of the Machine and attend a special instruction on the work of the Machine of this model.

  • Page 16: Security Measures During Transportation And Installation Of The Machine

    Allure LLC Melanger 5-0,25-230-50-А Operator’s Manual. TU 5131-001-02351413-2016 4.3. Security measures during transportation and installation of the Machine Before switching on the Melanger, make sure that its start-up is not dangerous for people near it, remove foreign objects from the Melanger and from the working area, familiarize yourself with the device, the operating principle and the Melanger control system.
  • Page 17 Allure LLC Melanger 5-0,25-230-50-А Operator’s Manual. TU 5131-001-02351413-2016 In cases of non-compliance with the recommended modes of operation of the Melanger, the danger of possible breakage of the Melanger and / or injury to the operator increases. Melanger is not intended for use with combustible and explosive materials.

  • Page 18: The Technical Design Changes

    Allure LLC Melanger 5-0,25-230-50-А Operator’s Manual. TU 5131-001-02351413-2016 4.5. The technical design changes Any modifications or changes in the Machine unauthorized by the manufacturer are not allowed for reasons of safety for people and the Machine. The user can use the spare and wear parts recommended by the manufacturer only.

  • Page 19: Scope Of Supply, Marking, Packing, Storage, Unpacking And Handling

    Allure LLC Melanger 5-0,25-230-50-А Operator’s Manual. TU 5131-001-02351413-2016 5. Scope of supply, marking, packing, storage, unpacking and handling 5.1. Scope of supply The scope of supply is provided in the packing list, which is composed in accordance with the contract for the Machine.

  • Page 20: Packaging

    Allure LLC Melanger 5-0,25-230-50-А Operator’s Manual. TU 5131-001-02351413-2016 5.3. Packaging Machine comes in a crate or a partial package on a pallet, film wrapped. The type of packing is negotiated with the buyer and is fixed in the contract on delivery.

  • Page 21: Unboxing

    Allure LLC Melanger 5-0,25-230-50-А Operator’s Manual. TU 5131-001-02351413-2016 5.6. Unboxing When unpacking, it is recommended that you first remove the top board of packing box and then the side boards. Care should be taken not to damage the Machine by the tools during unpacking.

  • Page 22: Installation And Initial Start-Up

    Allure LLC Melanger 5-0,25-230-50-А Operator’s Manual. TU 5131-001-02351413-2016 6. Installation and initial start-up 6.1. Installation location Machine does not require special foundation and is not anchored to it. It is enough to ensure the flat floor of sufficient load-bearing capacity and space.

  • Page 23: An Initial Start-Up

    Allure LLC Melanger 5-0,25-230-50-А Operator’s Manual. TU 5131-001-02351413-2016 The electrical outlet must be grounded and be rated for a current of at least 6 A! 6.4. An initial start-up The operation of the equipment is controlled from the control unit 4 (Fig. 1).
  • Page 24 Allure LLC Melanger 5-0,25-230-50-А Operator’s Manual. TU 5131-001-02351413-2016 To reduce the intensity of heating reduce the frequency of the bowl rotation and the force of pressing. The most influence on heat release is provided by the rotation speed of the bowl.

  • Page 25: The Emergency Shutdown Of The Melanger

    Allure LLC Melanger 5-0,25-230-50-А Operator’s Manual. TU 5131-001-02351413-2016 heat cannot be saved, measures must be taken to unload the bowl and clean it of the mass. 6.5. The Emergency Shutdown of the Melanger In case of an emergency, to stop the Melanger press the red "STOP" button 6 (fig. 2) on the top control panel of the Melanger.

  • Page 26: Spare Parts Order, Call Customer Service

    For details of broken-down specify a brief description of the problems with the old part and, if possible, the reasons for which they have. 9. Recommendations for working on the Melanger Allure JR6T. 1 Turn on the toggle switch 1 (Figure 2.) 2 Set the tank rotation control 5 (Figure 2) to "0".

  • Page 27: Annexes

    Allure LLC Melanger 5-0,25-230-50-А Operator’s Manual. TU 5131-001-02351413-2016 7.2. The temperature of the mass is automatically adjusted by reducing the speed of rotation of the bowl. If the temperature is set to 64 ° C, then when the temperature reaches 65 ° C, the bowl rotation speed.

This manual is also suitable for:

5-0.25-230-50-a

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