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Allure Melanger 80-3.0-400x3-50-A Operator's Manual

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LLC «Allure»
OPERATOR'S MANUAL
Melanger 80-3,0-400x3-50-А
Melanger 30-2,2-230x1-50-А
TU 5131-001-02351413-2016
Melanger 80-3,0-400x3-50-А (30-2,2-230x1-50-А
OPERATOR'S MANUAL TU 5131-001-02351413-2016
«ALLURE» LLC
FEB 2020
1
)

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Summary of Contents for Allure Melanger 80-3.0-400x3-50-A

  • Page 1 OPERATOR’S MANUAL Melanger 80-3,0-400x3-50-А Melanger 30-2,2-230x1-50-А TU 5131-001-02351413-2016 «ALLURE» LLC FEB 2020 Melanger 80-3,0-400x3-50-А (30-2,2-230x1-50-А LLC «Allure» OPERATOR‘S MANUAL TU 5131-001-02351413-2016...
  • Page 2 Identification Data for Type and designation Melanger 80-3,0-400x3-50-А № Serial number Production year 2020 LLC «Allure» The name and address of the manufacturer 115477, Russia, Moscow, Kantemirovskaya str., 29, apt. 94 Phone +7 (495) 989 4290 Cell. +7 (965) 311 36 68 E-mail sp79653113668@gmail.com...
  • Page 3 It only means that Melanger is improved to better meet your requirements. ATTENTION! Operating manual applies to the Machine with complete set of all units and does not take into account the changes reflected in the contract. Melanger 80-3,0-400x3-50-А (30-2,2-230x1-50-А LLC «Allure» OPERATOR‘S MANUAL TU 5131-001-02351413-2016...

  • Page 4: Table Of Contents

    7. Maintenance 7.1. General safety instructions for maintenance 7.2. Scope of maintenance work 7.2.1. Daily maintenance 7.2.2. Monthly maintenance 8. Spare parts Order, call customer service 9. Memo for the User Melanger 80-3,0-400x3-50-А (30-2,2-230x1-50-А LLC «Allure» OPERATOR‘S MANUAL TU 5131-001-02351413-2016...

  • Page 5: Introduction

    "Allure LLC" is not responsible for damage caused by non-compliance with instructions and guidelines outlined in this Manual. If there are issues that you cannot resolve yourself, consult with the customer service of the "Allure" company Any request to perform work by our specialists should have indication to the model of Machine, serial number and the contract number.

  • Page 6: General Information

    The staff which is being trained should work on the Machine only under the supervision of an experienced person authorized to provide training. Staff training to operate the Machine by the LLC "Allure" company specialist can be done at the time of commissioning, or on the LLC "Allure" factory facilities.

  • Page 7: Declaration Of Conformity

    STATE STANDARD 12.2.124-90 SSLS. Food equipment. General safety requirements.  GOST 12.4.040-78 SSLS. Control of production facilities. Mark.  GOST 15.201-2000 development system and products. Products for industrial purposes. Procedure for development and production of products for production. Melanger 80-3,0-400x3-50-А (30-2,2-230x1-50-А LLC «Allure» OPERATOR‘S MANUAL TU 5131-001-02351413-2016...
  • Page 8 GOST r MEK 60204-1 2007-safety of machinery. Electrical equipment of machines and mechanisms. Part 1. General requirements  RD 50-690-89, methodical guidelines. The reliability of the technology. Methods of evaluation of indicators of reliability by experimental data. «Allure» LLC G.V. Korotkov General Director Melanger 80-3,0-400x3-50-А (30-2,2-230x1-50-А LLC «Allure»...

  • Page 9: Manufacturer's Warranty And Liability

    -operation of the Machine with improperly installed, or defective safety devices, as well as when dismantling or ignoring them; -changing parameters or design of Machine, not confirmed with the manufacturer; -increased wear because of the lack of maintenance; -improper repairs. Melanger 80-3,0-400x3-50-А (30-2,2-230x1-50-А LLC «Allure» OPERATOR‘S MANUAL TU 5131-001-02351413-2016...

  • Page 10: General View And The Melanger Composition

    General view of the Melanger, the location and designation of parts is presented in Fig. 2-1. List of components of the Melanger is given in table 2.1. Figure 2-1 Note: Control cabinet 6 is mounted on an additional rack. Melanger 80-3,0-400x3-50-А (30-2,2-230x1-50-А LLC «Allure» OPERATOR‘S MANUAL TU 5131-001-02351413-2016...

  • Page 11: Principle

    -The speed controller with the scale 12 is to adjust the speed. Turning the control knob will change the rotational speed of the Bowl from 0 to 130 RPM. The speed value (RPM) is displayed on the display 11. Melanger 80-3,0-400x3-50-А (30-2,2-230x1-50-А LLC «Allure» OPERATOR‘S MANUAL TU 5131-001-02351413-2016...
  • Page 12 The Machine will support the adjusted temperature in automatic mode during the entire work cycle. When the surge protection goes off, the Melanger automatically shuts down. Figure. 2-2 Melanger 80-3,0-400x3-50-А (30-2,2-230x1-50-А LLC «Allure» OPERATOR‘S MANUAL TU 5131-001-02351413-2016...

  • Page 13: Technical Data And Specifications

    European standards, norms and guidelines. Despite this, the Machine can be dangerous in cases of misuse by unqualified personnel or use for other purposes. The danger situation is possible: Melanger 80-3,0-400x3-50-А (30-2,2-230x1-50-А LLC «Allure» OPERATOR‘S MANUAL TU 5131-001-02351413-2016...

  • Page 14: Safety Measures

    The "Grounding". Place the ground wire connection is shown in Fig. 9 Melanger hull 2-1 (POS. 7). The spot of the grounding wire connection control cabinet housing the electrical cabinet door is indicated on Figure 4-1. (POS. 3) Melanger 80-3,0-400x3-50-А (30-2,2-230x1-50-А LLC «Allure» OPERATOR‘S MANUAL TU 5131-001-02351413-2016...
  • Page 15 Figure 4-1 Inattention to warning signs and non-compliance with the safety instructions can lead to serious consequences for the health of the personnel and material damage! Melanger 80-3,0-400x3-50-А (30-2,2-230x1-50-А LLC «Allure» OPERATOR‘S MANUAL TU 5131-001-02351413-2016...

  • Page 16: Protective And Safety Devices

    -PS - power supply unit 220 VAC / 24 VDC Fig. 4-2 The most likely reasons for the protection to operate: jamming, failure or overheating of the engine, deviation of the electrical network parameters from the norm. Melanger 80-3,0-400x3-50-А (30-2,2-230x1-50-А LLC «Allure» OPERATOR‘S MANUAL TU 5131-001-02351413-2016...

  • Page 17: Staff Requirements

    Errors, noises and obvious flaws shall immediately be reported by service personnel to the person in charge and recorded in the work registry. In the case of danger - Machine should be immediately shut down. Melanger 80-3,0-400x3-50-А (30-2,2-230x1-50-А LLC «Allure» OPERATOR‘S MANUAL TU 5131-001-02351413-2016...

  • Page 18: Safety Measures At Transportation And Installation Of The Melanger

    Due to the diversity of factors to be taken into consideration starting-up and adjustment works are done by the service engineer of the "Allure LLC" company. It is desirable not only in relation to warranty terms, but also in order to: -check the Machine (damage during transportation);...

  • Page 19: Safety Of The Melanger

    Set the sufficient lighting of the workplace (not less than 150 Lux). Do not work in dark workplace in avoidance of operator’s mistake and breakdown of the Machine. Study the manual. Follow the recommended operation modes of the Machine. Melanger 80-3,0-400x3-50-А (30-2,2-230x1-50-А LLC «Allure» OPERATOR‘S MANUAL TU 5131-001-02351413-2016...

  • Page 20: The Technical Design Changes

    Machine. The user can use the spare and wear parts recommended by the manufacturer only. Otherwise, the manufacturer is not liable for the operability of the Machine. Melanger 80-3,0-400x3-50-А (30-2,2-230x1-50-А LLC «Allure» OPERATOR‘S MANUAL TU 5131-001-02351413-2016...

  • Page 21: Noise Level Of The Machine

    5. Scope of supply, marking, packing, storage, unpacking and handling 5.1. Scope of supply The scope of supply is provided in the packing list, which is composed in accordance with the contract for the Machine. Melanger 80-3,0-400x3-50-А (30-2,2-230x1-50-А LLC «Allure» OPERATOR‘S MANUAL TU 5131-001-02351413-2016...

  • Page 22: Marking

    All the Machine accessories, spare parts and documentation are packed in boxes, placed in a box for Machine packing or next to it (on partial packing) and securely fastened. Melanger 80-3,0-400x3-50-А (30-2,2-230x1-50-А LLC «Allure» OPERATOR‘S MANUAL TU 5131-001-02351413-2016...

  • Page 23: Acceptance

    Transportation must be subject to the following conditions: -ambient temperature: (-20 to + 50)c; С -relative humidity: not more than 98 % at temperature of 25 -Dew is not allowed. Melanger 80-3,0-400x3-50-А (30-2,2-230x1-50-А LLC «Allure» OPERATOR‘S MANUAL TU 5131-001-02351413-2016...
  • Page 24 1 (fig. 5.1) Between the strapping and sharp edges at the appropriate points use pieces of corrugated cardboard for machinery protection. STRICTLY COMPLY WITH THE SCHEME OF THE STRAPPING AND INSTRUCTION SECURITY! Melanger 80-3,0-400x3-50-А (30-2,2-230x1-50-А LLC «Allure» OPERATOR‘S MANUAL TU 5131-001-02351413-2016...

  • Page 25: Installation And Initial Start-Up

    (no direct sunlight, rain, wind, sand and dust from the outside air, the absence or substantial reduction of impacts of condensation of moisture) under the following conditions: -ambient temperature: (+5-+40) C; -relative humidity: not more than 30% at 25C; Melanger 80-3,0-400x3-50-А (30-2,2-230x1-50-А LLC «Allure» OPERATOR‘S MANUAL TU 5131-001-02351413-2016...

  • Page 26: Installation Of The Melanger

    8. Connect the equipment to a single-phase power supply 230 V / 50Hz. Connect cord (cable) should be placed in such a way as to prevent it from damage (bending, breaking, cut, etc.) The electrical outlet must be grounded required amperage is 16 А. Melanger 80-3,0-400x3-50-А (30-2,2-230x1-50-А LLC «Allure» OPERATOR‘S MANUAL TU 5131-001-02351413-2016...

  • Page 27: Preparation To Start-Up Of The Melanger

    6.4. Preparation to start-up Melanger Connecting the Melanger is maintained by the service-engineer of the company "Allure LLC" during commissioning and installation. The manufacturer accepts no responsibility for injuries and damage to the Melanger resulting from an independent user self start up.
  • Page 28 (the pressure value will be shown on the manometer) lock the knob by pressing; - load the ingredients making sure that the value on “CURRENT” display does not exceed «85»; Melanger 80-3,0-400x3-50-А (30-2,2-230x1-50-А LLC «Allure» OPERATOR‘S MANUAL TU 5131-001-02351413-2016...
  • Page 29 Melanger can be re-run not earlier than 60 seconds. It should be remembered that the grinding and mixing process is accompanied by the substantial generation of heat. For correct production of the mass its temperature should be controlled. Melanger 80-3,0-400x3-50-А (30-2,2-230x1-50-А LLC «Allure» OPERATOR‘S MANUAL TU 5131-001-02351413-2016...
  • Page 30 - place the receiving vessel in the discharge area; - tilt the bowl for the discharge, for this first turn the know to mode «TILT», then hold + press the button «DOWN». The bowl will start tilting. Melanger 80-3,0-400x3-50-А (30-2,2-230x1-50-А LLC «Allure» OPERATOR‘S MANUAL TU 5131-001-02351413-2016...

  • Page 31: Emergency Shutdown Of The Melanger

    -Press the red button «EMERGENCY STOP» on the front panel of the control cabinet of Melanger. To unlock the emergency stop press the «EMERGENCY STOP» and turn the switch 1 (Figure 2.2), in position ON. Melanger 80-3,0-400x3-50-А (30-2,2-230x1-50-А LLC «Allure» OPERATOR‘S MANUAL TU 5131-001-02351413-2016...

  • Page 32: Maintenance

    2. Check all fasteners, retighten if necessary. Melanger 80-3,0-400x3-50-А (30-2,2-230x1-50-А LLC «Allure» OPERATOR‘S MANUAL TU 5131-001-02351413-2016...

  • Page 33: Monthly Maintenance

    - To prevent foreign particles from entering the final product, it is recommended to use the "Allure VF" vibrofilter with chocolate filter size up to 0.8 mm when draining the chocolate mass.

  • Page 34: Spare Parts Order, Call Customer Service

    An acceptable operational indicators: - The Melanger Allure M80 at full load (80 kg) grinds the cocoa nibs with sugar to the dispersion of 30-35 microns in about 48 hours with the rotation of the bowl at frequency of 50 Hz.
  • Page 35 - To prevent foreign particles from entering the final product, it is recommended to use the "Allure VF" vibrofilter with chocolate filter size up to 0.8 mm when draining the chocolate mass.
  • Page 36 After that the electric motor, inclining the bowl (little one, from the side), cover should be opened and the fan impeller should be twisted manually to incline the bowl on the needed side. Melanger 80-3,0-400x3-50-А (30-2,2-230x1-50-А LLC «Allure» OPERATOR‘S MANUAL TU 5131-001-02351413-2016...

This manual is also suitable for:

Melanger 80-2.2-230x1-50-aMelanger m80Melanger m30

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