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Service Manual
EN
DE-05, DE-10 Pneumatic Drum Elevator
IMPORTANT! DO NOT DESTROY
It is the Customer's responsibility to have all operators and service personnel read and understand this
manual.
Contact your local Carlisle Fluid Technologies representative for additional copies of this manual.
READ ALL INSTRUCTIONS BEFORE OPERATING THIS PRODUCT
77-3312 R1.3
1/24
www.carlisleft.com
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Summary of Contents for Carlisle BINKS DE-05
- Page 1 IMPORTANT! DO NOT DESTROY It is the Customer's responsibility to have all operators and service personnel read and understand this manual. Contact your local Carlisle Fluid Technologies representative for additional copies of this manual. READ ALL INSTRUCTIONS BEFORE OPERATING THIS PRODUCT 77-3312 R1.3 1/24 www.carlisleft.com...
- Page 2 Providing all conditions of safe use / installation stated within the product manuals have been complied with and also installed in accordance with any applicable local codes of practice. Director of Sales (EMEA) D Smith Signed for and on behalf of Carlisle Fluid Technologies UK Ltd: 6/12/17 Bournemouth,BH11 9LH,UK 77-3312 R1.3...
- Page 3 In this part sheet, the words WARNING, CAUTION and NOTE are used to emphasize important safety information as follows: WARNING CAUTION NOTE Hazards or unsafe practices which could result in Hazards or unsafe practices which could result in Important installation, operation or maintenance minor personal injury, product or property severe personal injury, death or substantial property information.
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Page 4: Specification
SPECIFICATION DE-05 = 500mm [19.7"] Stroke DE-10 = 955mm [37.6"] Minimum air inlet pressure: 3 bar [44 psi] Maximum air inlet pressure: 7 bar [100 psi] Air inlet connection: G1/2'' BSPP Female DE-05 = 50 kg [110 lb's] Maximum Load (including lid \ lid support): DE-10 = 75 kg [165 lb's] DE-05 = 300mm [11.8"] Maximum Load Distance:... -
Page 5: Installation
INSTALLATION Dimensions in mm [inches] RH Controls shown 77-3312 R1.3 5/24 www.carlisleft.com... -
Page 6: Intended Use
INTENDED USE The pneumatic elevator is designed for raising and lowering a drum/tank cover which has equipment mounted to it, such as a pump, agitator or suction tube, generally for use in the painting industry. This allows the drum/tank to be changed in the raised position. It is for professional trained users only. PRIOR TO USE WARNING Attach the elevator base securely to a flat and level concrete floor, using 4 x M12 anchor bolts, each with an... -
Page 7: Pneumatic Diagram
PNEUMATIC DIAGRAM CONTROL PANEL ITEM DESCRIPTION COMMENTS Air supply Manifold Up/Down speed controller Up pushbutton valve Down pushbutton valve Up speed controller, check valve and pressure relief switch Down speed controller and check valve Double acting cylinder Agitator interlock valve If fitted Agitator on/off valve If fitted... - Page 8 OPERATION AND ADJUSTMENT - (REFER TO DIAGRAM ON P7) Up/Down speed: Initial speed - The starting speed of up/down can be adjusted using valve '3' (located on inlet manifold), to increase or decrease the speed. See speed recommendation P4. The remaining stroke speed is set using: Up stroke - valve '6' Down stroke - valve '7'.
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Page 9: Spare Parts
SPARE PARTS PART NO. ITEM DESCRIPTION DE-05 DE-10 DEK-01 DEK-05 Seal and bearing kit DEK-02 DEK-04 Cylinder cap - Complete kit DEK-03 Mounting bar kit DEK-10 DEK-11 Piston rod - Complete kit DEK-14 DEK-15 Anti-rotation - Complete kit 77-3312 R1.3 9/24 www.carlisleft.com... - Page 10 SPARE PARTS ITEM PART NO. DESCRIPTION Valve & fittings (up/green) DEK-30 Valve & fittings (down/red) DEK-31 Valve & fittings (agitator or pump) DEK-32 Cylinder speed controllers DEK-33 Inlet manifold & speed controller DEK-34 Mounting brackets DEK-20 Agitator valve (pneumatic) DEK-36 Agitator switch (electric) DEK-37 Cover plates...
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Page 11: Maintenance
MAINTENANCE Key - Maintenance symbols Order for dis-assembly (Reverse for assembly) Grease (AGMD-010) refer to figure Spanner or socket size Torque Prior to carrying out any maintenance; ensure the elevator is in the down position and all air is exhausted from the cylinder, prior to the air supply being isolated and pressure relieved. - Page 12 MAINTENANCE Agitator switch setting 77-3312 R1.3 12/24 www.carlisleft.com...
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Page 13: Maintenance Schedule
MAINTENANCE SCHEDULE TYPICAL PERIOD RECOMMENDED OPERATION - Check for air leaks Monthly - check all parts are fixed securely - ensure smooth operation and adjust accordingly. - Lubricate piston rod 6 Months - Lubricate anti-rotation rod - Check for any excessive mechanical noise - Inspect bearings and seals, replace as required - Lubricate all bearings and seals 12 Months... -
Page 14: Materials Of Construction
MATERIALS OF CONSTRUCTION Suction Tube Lids Agitator shaft/impeller 300 Series - Stainless Steel Lid plates Lid lock Lid fasteners Lid hole cap LDPE Steel - Powder Coated Frame & Brackets Steel - Plated LID ACCESSORIES - DE-05 (25/30 l [5 gal]) ITEM PART NO. - Page 15 LID ACCESSORIES - DE-05 (25/30 l [5 gal]) ITEM PART NO. DESCRIPTION WEIGHT 0115-010337 Hole Cap 0.01 kg [0.02 lbs] 41-3312X Pneumatic Agitator 1.82 kg [4 lbs] DX200A Diaphragm Pump - Aluminium DEK-80 3/4'' Suction Tube 0.9 kg [2 lbs] DX200S Diaphragm Pump - Stainless Steel DEK-81...
- Page 16 LID ACCESSORIES - DE-05 (25/30 l [5 gal]) Dimensions in mm [inches] 77-3312 R1.3 16/24 www.carlisleft.com...
- Page 17 LID ACCESSORIES - DE-10 (205/210 l [55 gal]) ITEM PART NO. DESCRIPTION WEIGHT DEK-65 Lid & Support 13.7 kg [30.1 lbs] DEK-66 Lid Support 6.3 kg [13.9 lbs] DEK-67 7.5 kg [16.5 lbs] 77-3312 R1.3 17/24 www.carlisleft.com...
- Page 18 LID ACCESSORIES - DE-10 (205/210 l [55 gal]) ITEM PART NO. DESCRIPTION WEIGHT 10XXXX Electric/Pneumatic Agitator DEK-93 Agitator Support 1.71 kg [3.8 lbs] QS-57X Pneumatic Agitator 5.6 kg [12.3 lbs] DEK-94 Mounting Plate 0.2 kg [0.44 lbs] DX200A Diaphragm Pump - Aluminium DEK-84 3/4'' Suction Tube 1.64 kg [3.6 lbs]...
- Page 19 LID ACCESSORIES - DE-10 (205/210 l [55 gal]) 77-3312 R1.3 19/24 www.carlisleft.com...
- Page 20 LID ACCESSORIES - DE-10 (205/210 l [55 gal]) Dimensions in mm [inches] Dimension See agitator manual for combinations and sizes. 77-3312 R1.3 20/24 www.carlisleft.com...
- Page 21 ACCESSORIES ITEM PART NO. DESCRIPTION WEIGHT DEK-40 Ø8 x 5(DE-05) Coil Hose 0.09 kg [0.2 lbs] DEK-41 Ø8 x 5(DE-10) Coil Hose 0.09 kg [0.2 lbs] DEK-44 Bracket & Fittings (Single) 0.3 kg [0.7 lbs] DEK-45 Bracket & Fittings (Double) 0.4 kg [0.9 lbs] 77-3312 R1.3 21/24...
- Page 22 ACCESSORIES ITEM PART NO. DESCRIPTION WEIGHT DEK-46 DE-5 Cable Carrier 2.9 kg [6.4 lbs] DEK-47 DE-10 Cable Carrier 3.6 kg [8 lbs] DEK-48 DE-05 Mounting Tray 1.9 kg [4.2 lbs] DEK-49 DE-10 Mounting Tray 2.4 kg [5.3 lbs] DEK-39 Mounting Bracket 1.3 kg [2.9 lbs] Cable Carrier internal dimensions mm[inches] Width...
- Page 23 NOTES DESCRIPTION DATE CHANGE NO. INTRODUCED R1.0 04/04/2018 M14901 R1.1 FOR SERIAL NUMBER >81286 24/04/2019 M15249 ACCESSORIES TABLE AMENDED PAGE 22 23/10/2019 M15371 R1.2 R1.3 PAGE 10 IMAGE ADDED OF ADJUSTING SCREW LOCATIONS 14/10/2020 M15659 77-3312 R1.3 23/24 www.carlisleft.com...
- Page 24 WARRANTY POLICY This product is covered by Carlisle Fluid Technologies’ materials and workmanship limited warranty. The use of any parts or accessories, from a source other than Carlisle Fluid Technologies, will void all warranties. Failure to reasonably follow any maintenance guidance provided, may invalidate any warranty.
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