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Carlisle Binks DE-12 Service Manual

Pneumatic drum elevator
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Service Manual
EN
DE-12, DE-15 Pneumatic Drum Elevator
IMPORTANT! DO NOT DESTROY
It is the Customer's responsibility to have all operators and service personnel read and understand this
manual.
Contact your local Carlisle Fluid Technologies representative for additional copies of this manual.
READ ALL INSTRUCTIONS BEFORE OPERATING THIS PRODUCT
77-3313 R1.1
www.carlisleft.com

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Summary of Contents for Carlisle Binks DE-12

  • Page 1 IMPORTANT! DO NOT DESTROY It is the Customer's responsibility to have all operators and service personnel read and understand this manual. Contact your local Carlisle Fluid Technologies representative for additional copies of this manual. READ ALL INSTRUCTIONS BEFORE OPERATING THIS PRODUCT 77-3313 R1.1...
  • Page 2 Providing all conditions of safe use / installation stated within the product manuals have been complied with and also installed in accordance with any applicable local codes of practice. Director of Sales (EMEA) D Smith Signed for and on behalf of Carlisle Fluid Technologies UK Ltd: 6/12/17 Bournemouth,BH11 9LH,UK 77-3313 R1.1...
  • Page 3 In this part sheet, the words WARNING, CAUTION and NOTE are used to emphasize important safety information as follows: WARNING CAUTION NOTE Hazards or unsafe practices which could result in Hazards or unsafe practices which could result in Important installation, operation or maintenance minor personal injury, product or property severe personal injury, death or substantial property information.

  • Page 4: Specification

    SPECIFICATION DE-12=1250mm [49.2"] Stroke DE-15=1500mm [59"] Minimum air inlet pressure: 3 bar [44 psi] Maximum air inlet pressure: 7 bar [100 psi] Air inlet connection: G1/2'' BSPP Female Maximum Load: 30 Kg [66lb's] Maximum Load Distance: 1000mm [39.4"] Maximum operating speed: 0.1m/s [4"/s] Up/Down controls: Included Agitator controls:...

  • Page 5: Installation

    INSTALLATION Dimensions in mm [inches] RH Controls shown Dimension DE-12 1068mm [42"] 1608mm [63.5"] 2318mm [91.5"] 2858mm [113"] DE-15 1318mm [52"] 1858mm [73.5"] 2818mm [111"] 3358mm [132.5"] 77-3313 R1.1 5/16 www.carlisleft.com...

  • Page 6: Prior To Use

    PRIOR TO USE WARNING Attach the elevator base securely to a flat and level concrete floor, using 4 x M12 anchor bolts, each with an applied tensile load of 6.1kN minimum. For further fixing advice, please refer to the following documents: BS 8539:2012 - Code of practice for the selection and installation of post-installed anchors in concrete and masonry BS EN 206:2013 - Concrete - specification, performance, production and conformity...

  • Page 7: Pneumatic Diagram

    PNEUMATIC DIAGRAM CONTROL PANEL ITEM DESCRIPTION COMMENTS Air supply Manifold Up/Down speed controller Up pushbutton valve Down pushbutton valve Up speed controller, check valve and pressure relief switch Down speed controller and check valve Double acting cylinder Agitator interlock valve If fitted Agitator on/off valve If fitted...
  • Page 8 OPERATION AND ADJUSTMENT - (REFER TO DIAGRAM ON P7) Up/Down speed: Initial speed - The starting speed of up/down can be adjusted using valve '3' (located on inlet manifold), to increase or decrease the speed. See speed recommendation P4. The remaining stroke speed is set using: Up stroke - valve '6' Down stroke - valve '7'.

  • Page 9: Spare Parts

    SPARE PARTS PART NO. ITEM DESCRIPTION DE-12 DE-15 Seal and bearing kit DEK-05 Cylinder cap - Complete kit DEK-04 Mounting bar kit DEK-03 Piston rod - Complete kit DEK-12 DEK-13 Anti-rotation - Complete kit DEK-16 DEK-17 ② ④ ⑤ 77-3313 R1.1 9/16 www.carlisleft.com...
  • Page 10 SPARE PARTS ITEM PART NO. DESCRIPTION Valve & fittings (up/green) DEK-30 Valve & fittings (down/red) DEK-31 Valve & fittings (agitator or pump) DEK-32 Cylinder speed controllers DEK-33 Inlet manifold & speed controller DEK-34 Mounting brackets DEK-20 Agitator valve (pneumatic) DEK-36 Agitator switch (electric) DEK-37 Cover plates...

  • Page 11: Maintenance

    MAINTENANCE Key - Maintenance symbols Order for dis-assembly (Reverse for assembly) Grease (AGMD-010) refer to figure Spanner or socket size Torque Prior to carrying out any maintenance; ensure the elevator is in the down position and all air is exhausted from the cylinder, prior to the air supply being isolated and pressure relieved.
  • Page 12 MAINTENANCE Agitator switch setting 77-3313 R1.1 12/16 www.carlisleft.com...

  • Page 13: Maintenance Schedule

    MAINTENANCE SCHEDULE TYPICAL PERIOD RECOMMENDED OPERATION - Check for air leaks Monthly - check all parts are fixed securely - ensure smooth operation and adjust accordingly. - Lubricate piston rod 6 Months - Lubricate anti-rotation rod - Check for any excessive mechanical noise - Inspect bearings and seals, replace as required - Lubricate all bearings and seals 12 Months...
  • Page 14 ACCESSORIES PART NO. ITEM DESCRIPTION DE-12 DE-15 DEK-42 DEK-43 Coil hose DEK-44 Bracket & fittings 77-3313 R1.1 14/16 www.carlisleft.com...
  • Page 15 NOTES DESCRIPTION DATE CHANGE NO. INTRODUCED R1.0 04/04/2018 M14901 FOR SERIAL NUMBER >81286 28/05/2019 M15249 R1.1 77-3313 R1.1 15/16 www.carlisleft.com...
  • Page 16 WARRANTY POLICY This product is covered by Carlisle Fluid Technologies’ materials and workmanship limited warranty. The use of any parts or accessories, from a source other than Carlisle Fluid Technologies, will void all warranties. Failure to reasonably follow any maintenance guidance provided, may invalidate any warranty.

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Binks de-15

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