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Lime Generation 3.0 Instructions Manual

Lime Generation 3.0 Instructions Manual

Motor control replacement
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Generation 3.0
Motor Control Replacement
3/1/2019
Central Repair-Lime Technical Institute

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Summary of Contents for Lime Generation 3.0

  • Page 1 Generation 3.0 Motor Control Replacement 3/1/2019 Central Repair-Lime Technical Institute...
  • Page 2 Tools List 1.T-handle Wrench - Torx 2.T-handle Wrench - Torx 3. 6mm Hex Wrench Torx Wrench Torx Wrench 6mm hex Wrench...
  • Page 3 Motor Control Disassembly Technical Guideline Video Link...
  • Page 4: Remove The Screws

    1. Remove the Screws 1min Tools -T10 Torx Wrench -T20 Torx Wrench Part (none) CAUTION STEP 1 STEP 2 Remove the 3 screws with a T20 wrench. Use a T10 wrench to loosen the 3 screws on the joint cover and remove the protective cover.
  • Page 5 2. Separate the Joint Tools -6mm hex wrench Part (none) CAUTION STEP 3 STEP 4 Separate the Joint. (use a flathead screwdriver Remove the two screws holding the joint with a to insert the slot to pry the joint apart) 6mm hex wrench.
  • Page 6 3. Unplug Joint Connectors and Remove Bottom Cover Tools -T20 Torx Wrench Part (none) CAUTION STEP 5 STEP 6 Unplug the connectors to the motor Remove the four screws on the protective cover controller inside the joint. with a T20 wrench.
  • Page 7 4. Disconnect the Motor Cable 2min Tools -T20 Torx Wrench Part (none) CAUTION STEP 7 STEP 8 Remove the 11 screws on the bottom plate with a Unplug the motor and brake light light T20 wrench. connectors.
  • Page 8 5. Remove the Motor Controller Tools (none) Part (none) CAUTION STEP 9 STEP 10 Disconnect the connectors to the motor controller. Pull out the motor controller.
  • Page 9: Motor Control

    Assembly SOP Motor Control Technical Guideline Video Link...
  • Page 10 1. Reconnect the Good Motor Controller 1min Tools -T20 Torx Wrench Part -Working Motor Controller CAUTION STEP 1 STEP 2 Insert the motor controller into the joint. Use a T20 wrench to tighten the 3 screws that secure the motor controller to the frame.
  • Page 11 2. Connect the Joint Tools (none) Part (none) CAUTION Do not pinch the wires. STEP 3 STEP 4 Pull any slack in the cables upwards into the Install the joint. ***CAUTION*** tube and down into the tube.
  • Page 12 3. Secure the Joint 3min Tools -6mm hex wrench -T10 Torx Wrench Part (none) CAUTION STEP 5 STEP 6 Tighten the 3 screws of the joint cover with a Use a 6mm hex wrench to tighten the two wrench. screws holding the joint.
  • Page 13 4. Connect the Motor Cables Tools (none) Part (none) CAUTION STEP 7 STEP 8 Connect the terminals of motor and brake light. Connect the motor controller terminals.
  • Page 14 5. Replace the Bottom Covers 2min Tools -T20 Torx Wrench Part (none) CAUTION STEP 9 STEP 10 Tighten the 11 screws on the bottom plate with a Tighten the four screws on the protective T20 wrench. cover with a T20 wrench.
  • Page 15 Remember to quality check & test ride. Wrench On!