ABB PVI-5000-TL-OUTD-US Quick Installation Manual

Solar inverters
Quick installation guide
PVI-5000-6000-TL-OUTD-US (-A)
EN
In addition to what is explained in this guide, the safety and installation
information provided in the technical manual must be read and followed.
The technical documentation and the interface and management software for
the product are available at the website.
3.
Components included in mounting kit
1 Wall bracket shown at right - 833F2525703-G
1 Hardware bag containing:
4 - 6.3 x 70mm screws, washers, and- S x 10 anchors
1 - 6 x 10mm machine screw 1 - 6mm flat washer
1 - Red cable AWG10 - 9153G038600
1 - Black cable AWG10 - 9153G038700
1 - Torx 20 wrench
81510000077
2 - Terminal connectors
82000006439-G
•
Using the mounting bracket as a template, locate and mark the
desired mounting location.
•
Using the four screws provided, level and mount the bracket to
the surface using mounting holes B.
•
Two additional screws can be used in A if necessary.
•
Orient the bracket such that the hooks in position C face
outward and upward.
•
Hang the inverter on the mounted bracket by lifting the unit up
and over the mounting plate.
•
Guide the inverter and switchbox brackets engaging the
brackets C-D and E-F on the back of the inverter.
•
Secure chassis bottom using the machine screw and washer
provided through center hole H and engaging in the bracket G.
•
Add additional screws as necessary through bottom flange
securing to mounting surface.
4.
Switchbox external view
DC conduit entry plastic threaded plugs
A H
size 1", 1-1/4"
AC conduit entry plastic threaded plugs
B J
size 1", 1-1/4"
C DC Disconnect Switch K
Signal cable opening with plastic threaded
D L
plug, 1/2" trade size
AC cable opening with plastic threaded plug; size
E M
1", 1-1/4"
DC cable opening with plastic threaded
F MPPT1 and MPPT2 DC array input, NOTE 1
plug; size 1", 1-1/4"
NOTE 1: DC array wiring and ground terminals are spring pressure type and accommodate a wire size
range of 16-6 AWG. AC output terminals are spring pressure type and accommodate a wire size range of
14-4 AWG. NOTE 2: AC ground terminals are spring pressure type and accept 16-4 AWG wire.
DC disconnect switch (C) disconnects the DC current from the PV panels in the "OFF" position. The inverter will stop producing power, but
DOES NOT disconnect the AC from the grid. To prevent electrocution hazards, all the connection operations must be carried out with the
external AC disconnect switch downstream of the inverter (grid side) open and locked out.
Switchbox internal view
Switch and wiring box with AFD board mounted on
Cover screws (4)
din rail -A model only (label M)
AC grid output terminals, NOTE 1
AC main ground, NOTE 2
M
Array PE ground, NOTE 1
AFD board (-A only)
1.
IMPORTANT SAFETY INSTRUCTIONS
SAVE THESE INSTRUCTIONS-KEEP IN SAFE PLACE!
The installer must read this document in its entirety before installing or commissioning this equipment.
The labels on the inverter carry the markings, main technical data and identification of the equipment and manufacturer. The technical data shown in this quick
installation guide does not replace that shown on the labels attached to the equipment.
Product nameplate labels and descriptions
1
®
C US
UL 1741
CSA-C22.2 No. 107.1-01
2
www.abb.com/solar
Country of Origin Italy
SOLAR UTILITY INTERACTIVE
TRANSFORMERLESS INVERTER
3
MODEL: PVI-5000-OUTD-US
4
DC RATING
Nominal Input Operating Voltage 360 V
Main symbols used in the guide and on the products
Max. Input Voltage 600 V
Range of Input Operating Voltage
90 - 580 V
Range of Input Voltage @Full Power
200 - 530 V
Max. Input Current 2 x 18 A
Max. Input Short Circuit Current (P.V. Panels) 2 x 22 A
5
AC RATING
Nominal Output Voltage 277 V~ / 240 V~ / 208 V~ 1Ø
Operating Voltage Range
244-304 V~/211-264 V~/183-228 V~
Nominal Output Frequency
60 Hz (factory preset)
Operating Frequency Range
59.3 ( ) - 60.5 ( ) Hz 1 2
Output Power Factor >0.995
This inverter has been tested and found to comply with the limits for a Class B digital device, pursuant
Max. Output Current 20 A / 23 A / 27 A (rms)
to Part 15 of the FCC Rules. These limits are designed to provide reasonable protection against
Max. Continuous Output Power
5000 W @ 60°C amb.
harmful interference in a residential installation. This equipment generates, uses and can radiate
Max. Output Overcurrent Protection
25 A / 30 A / 35 A
radio frequency energy and, if not installed and used in accordance with the instructions, may
6
cause harmful interference to radio communications. However, there is no guarantee that
Operating Ambient Temperature: -25 to +60 °C (-13 to +140 °F), with Output Power Derating
7
Type of Enclosure: NEMA 4X
interference will not occur in a particular installation. If this equipment does cause harmful
DC Ground Fault Detector/Interrupter is Provided
interference to radio or television reception, which can be determined by turning the equipment off
8
( ):
Adjustable from 57.0 Hz to 59.8 Hz
1
( ):
2 Adjustable from 60.2 Hz to 63.0 Hz and on, the user is encouraged to try to correct the interference by one or more of the following
For more details about product speci cations refer to the Instruction Manual
measures: a) Reorient or relocate the receiving antenna; b) Increase the separation between the
This device complies with Part 15 of the FCC Rules. Operation is subject to the
following twoconditions: (1) this device may not cause harmful interference, and equipment and receiver; c) Connect the equipment into an outlet on a circuit different from that
(2) this device must accept any interference received, including interference that
to which the receiver is connected; d) Consult the dealer or an experienced radio/TV technician
may cause undesidered operation.
for help.
•
The PV source conductors must be Listed PV wire per NEC 690.35. PV output conductors shall consist of sheathed (jacketed) multi-conductor cables or installed in
an approved raceway and must be isolated from the enclosure and system grounding, as required by NEC 690.35 and is the responsibility of the installer.
•
The inverter must be connected to a dedicated branch circuit provided with the maximum branch OCPD listed in the technical data table, section 13.
•
To reduce the risk of fire, connect only to a circuit provided with 25A, 30A, 35A for PVI-5000 or 30A, 35A, 40A for PVI-6000, maximum branch circuit overcurrent
protection in accordance with the NEC (ANSI/NFPA 70).
•
All models listed have an integrated DC disconnect switch rated 600V/25A per contact.
•
Maximum array DC voltage input to each MPPT circuit is 600 Vdc under any condition.
2.
Environmental checks - See technical data table, section 13, to check environmental parameters.
•
Maximum operational ambient air temperature must be considered when choosing location. Installing the inverter where
operating temperatures exceed specifications will result in power derating. It is recommended the inverter be installed
within specified temperature range.
•
Exposure to direct sunlight will increase operational temperature of inverter and may cause output power limiting. It
is recommended to use a sun shade to minimize direct sunlight when ambient air temperature around unit exceeds
104°F/40°C.
•
Due to acoustical noise (about 50dBA at 1 m) from inverter, do not install in rooms where prolonged presence of people
or animals is expected.
Installation position -
•
Install on a wall or strong structure capable of bearing weight.
•
•
•
6" 6"
wiring box access.
•
around inverter.
Side-by-side arrangement
•
minimum clearances.
•
also be placed in staggered
25" 25"
arrangement.
•
staggered arrangements
include width of inverter plus
additional allowances for
25"
inverters arranged above or
below.
Staggered arrangement
5.
The maximum allowable input short circuit current limit of the PV array for each MPPT input channel is 22Adc.
Array equipment grounding must be installed per the requirements of the NEC and is the responsibility of the installer.
The transformerless design requires that the PV array to be floating with respect to ground per NEC 690.35.
•
The inverter can be configured with two independent maximum power point tracking (MPPT) channels or as a single channel with one MPPT
by paralleling the two channels.
•
Parallel two inputs when the current from PV array exceeds 22 Adc, or array power exceeds limit for single channel (section 13).
•
Switch S1, located on the inverter connection board, is used to select parallel (PAR) or independent (IND) input mode
•
The default position of switch S1 is set in the IND mode (DOWN).
•
To access the switchbox wiring and Switch S1, loosen the four captive screws on the inverter cover and wiring box cover using the Torx
wrench provided. Before removing front covers, DC switch must be in the OFF position.
•
When complete, re-install the front covers and tighten the cover screws with at least 1.5Nm (13.2 in-lbs) torque.
•
Use DC knockouts (section 4) to connect raceway from the PV array conduits to the DC array.
Independent mode configuration
•
Connect array to String 1 and String 2 input positions shown below, running
separate wires for POS and NEG for each array.
•
Up to four strings can be connected in the INDEPENDENT mode.
•
To connect four strings, String 3 and String 4 are connected in addition to 1
and 2, running separate wires for POS and NEG for each array.
•
Confirm switch S1 is set in the IND position (DOWN).
To STRING 3 To STRING 4
(OPTIONAL) (OPTIONAL)
To STRING 1 To STRING 2
INDEPENDENT configuration
Parallel mode configuration -S version without AFD
•
Connect array to String 1 and String 2 input positions shown below, running
separate wires for POS and NEG for each array.
•
For versions without AFD, parallel the two MPPT inputs of terminal
–IN1/–IN2 and +IN1/+IN2 in the switchbox, using the two #10 AWG jumper
wires provided, 1 black and 1 red,
•
Connect the input as shown below.
•
Confirm switch S1 is set in the PAR position (UP)
Jumpers for PARALLEL
input mode -S version only
To STRING 1 To STRING 2
PARALLEL configuration - models without AFD
1 5
Certification AC output ratings
2 6
Product origin Environmental data
3
7
Model type and number Protection
4 8
DC input ratings Adjustable parameters
General warning - Important safety
UL 1741; CSA-C22.2 No. 107.1-01
information
Hazardous voltage Hot surfaces
ø
System earth conductor
Phase
(main grounding protective earth, PE)
Direct and alternating currents,
Grounding (earth)
respectively
Install vertically with a maximum incline of +/- 5°.
Maintain minimum clearance measurements shown.
Ensure sufficient working area in front of inverter for
Choose a location that allows unobstructed airflow
Air ow restricted use caution
Position multiple inverters side-by-side, maintaining
Multiple inverters can
Minimum clearances for
Independent mode configuration - single string
The inverter can be operated in the Independent mode from a single array by
connecting to only one input channel.
•
Connect array to one input channell (String 1 input shown), running separate
wires for POS and NEG.
•
Short circuit the unused input not connected to a PV array (input 2 shown)
using the black 10AWG jumper wire provided.
Short circuit INPUT 2
with black jumper
To STRING 1
INDEPENDENT configuration - single string
Parallel mode configuration -S version with AFD (-A)
•
When Arc Fault Detection (AFD) is installed, the paralleling must be
done on the main board inside the inverter.
•
Connect array to String 1 and String 2 input positions in the switchbox as
shown at left, running separate wires for POS and NEG for each array.
•
For -A versions only, parallel the two MPPT inputs of –IN1 and –IN2
and +IN1 and +IN2 in the inverter, using the two #10 AWG jumper wires
provided, 1 black and 1 red. Connect the input as shown below and tighten
with 13in-lbs torque.
•
Confirm switch S1 is set in the PAR position (UP)
Jumpers for PARALLEL
input mode -A version only
-IN1 +IN1 -IN2
PARALLEL configuration - models with AFD (-A)
Direct sunlight use caution
+IN2