Vaillant ecoTEC plus Installation Manual

Flue pipe, concentric o 110/160

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Installation Manual
For the competent person
Installation Manual
Flue pipe for ecoTEC plus
Concentric Ø 110/160
GB, IE

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Summary of Contents for Vaillant ecoTEC plus

  • Page 1 Installation Manual For the competent person Installation Manual Flue pipe for ecoTEC plus Concentric Ø 110/160 GB, IE...
  • Page 2: Table Of Contents

    Installing the roof duct ..........24 8.3.5 Shortening an extension ..........25 Installing the horizontal wall duct ......26 System diagram ..............26 Installing the wall duct ..........26 Installing the horizontal wall duct ......27 Installation manual for the flue pipe for ecoTEC plus 0020137851_02...
  • Page 3: Notes On The Documentation

    The system operator will store these instructions as well as any auxiliary materials so that they are available when required. Applicability of the instructions This installation manual applies only for the Vaillant units named in the other applicable documents. Installation manual for the flue pipe for ecoTEC plus 0020137851_02...
  • Page 4: Safety

    > If the building is equipped with a lightning protection system, incorporate the air/flue gas pipe into the light- ning protection. > If the vertical flue gas pipe contains materials made from metal, incorporate it into the potential balancing. Installation manual for the flue pipe for ecoTEC plus 0020137851_02...
  • Page 5: Intended Use

    If you do not use certified elements for the Vaillant flue combustion air, it is recommended that the chimney sweep...
  • Page 6: Installation Dimensions

    Installation dimensions Installation dimensions 3.1 Installation dimensions Installation manual for the flue pipe for ecoTEC plus 0020137851_02...
  • Page 7: System Overview Of Concentric System Ø 110/160 Mm

    Installing the flue gas pipe on Combustion air from out- the external wall: ¬ section 8 side Installing the horizontal flue gas pipe: ¬ section 10 4.1 Installation options (continued on next page) Installation manual for the flue pipe for ecoTEC plus 0020137851_02...
  • Page 8 ¬ section 5.1 Installing the concentric con- nection to the air/flue gas sys- tem (LAS): ¬ section 7 ¬ section 4.2 *) for additional flue components, see 4.1 Installation options (continued) Installation manual for the flue pipe for ecoTEC plus 0020137851_02...
  • Page 9: Product Range

    (2 pcs), concentric, interior PP, 0020106405 exterior stainless steel 30° elbow for external wall laying (2 pcs), concentric, interior PP, 0020106406 exterior stainless steel 4.2 Elements (continued on next page) Installation manual for the flue pipe for ecoTEC plus 0020137851_02...
  • Page 10 0020106408 Ø 110/160 Air clamp for Ø 110/160, stainless 0020143394 steel Pitched roof tile 25° - 50°, flexible, 0020106409 black (RAL 9005) Flat roof penetration collar 0020106411 4.2 Elements (continued) Installation manual for the flue pipe for ecoTEC plus 0020137851_02...
  • Page 11: Description Of Elements

    (5 pcs), Ø 110 mm External wall bracket 0020106400 (adjustable 50 mm to 90 mm clearance), stainless steel 50 - 90 4.3 Description of elements (continued on next page) Installation manual for the flue pipe for ecoTEC plus 0020137851_02...
  • Page 12 PP, exterior stain- less steel, Ø 110/160, 1.0 m Elbow 45° for external wall laying 0020106405 (2 pcs) concentric, interior PP, exterior stain- less steel, Ø 110/160 4.3 Description of elements (continued on next page) Installation manual for the flue pipe for ecoTEC plus 0020137851_02...
  • Page 13 Pitched roof tile 25°-50°  166 flexible, black (RAL 9005) 0020106409 red (RAL 8023) 0020106410 Flat roof penetration collar 0020106411 Ø 171 Ø 447 4.3 Description of elements (continued on next page) Installation manual for the flue pipe for ecoTEC plus 0020137851_02...
  • Page 14 0.5 m with external wall console, dia. 110/160 - Cover plate, Ø 160, stainless steel - Cover plate, Ø 160, steel - Supply air supports, conc., Ø 110/160 - Opening cover, Ø 110/160 4.3 Description of elements Installation manual for the flue pipe for ecoTEC plus 0020137851_02...
  • Page 15: System Conditions

    - By 1 m for each 87° elbow - By 0.5 m for each 45° elbow 5.1 Maximum pipe lengths ecoTEC plus (continued on next page) Installation manual for the flue pipe for ecoTEC plus 0020137851_02...
  • Page 16: Performance Features Of The Flue Pipes From Vaillant For Condensing Units

    N2 in accordance with EN 1443. remove. An existing chimney that was used for the flue gas evacua- tion usually meets these requirements and can be used as a shaft for the air guiding. Installation manual for the flue pipe for ecoTEC plus 0020137851_02...
  • Page 17: Installation Of The Vertical Roof Duct

    > Screw the rosette pipe trim (vapour barrier) (4) to the ceiling. For a better seal, silicone may be used between the flange and the ceiling. Installation manual for the flue pipe for ecoTEC plus 0020137851_02...
  • Page 18: 6.2.2 Stainless Steel Roof Duct

    For the area above the roof, refer to ¬ section 8 (roof duct in external wall system). > Continue as described in ¬ section 6.2.1 (black roof duct). Installation manual for the flue pipe for ecoTEC plus 0020137851_02...
  • Page 19: Installing The Concentric Connection To The Air/Flue Gas System (Las)

    > Connect all connecting points of the air pipes using a system. safety screw as described in ¬ section 10. Installation manual for the flue pipe for ecoTEC plus 0020137851_02...
  • Page 20: Installing The Flue Gas Pipe On The External Wall

    9 Inspection element (Not required in all countries) forces. 10 Air intake piece 11 Support elbow 12 Support console 13 Internal extension 14 Inspection elbow (Not required in all countries) Installation manual for the flue pipe for ecoTEC plus 0020137851_02...
  • Page 21: Installing The Flue Gas Pipe

    Max. 4 m 8.3 Static dimensions for an offset of the flue gas guiding 8.4 Greasing the seal and the inserting ends with lubricant > Do not use any damaged seals. Installation manual for the flue pipe for ecoTEC plus 0020137851_02...
  • Page 22: Installing The Connection For The External Wall Pipe

    Leave the mortar to harden. > Install the internal collar (7). > Install the external collar (4). > Secure the pipe brackets at a max. distance of 2 m. Installation manual for the flue pipe for ecoTEC plus 0020137851_02...
  • Page 23 The support console can also be adjusted to a distance of gas connection of the unit. > Connect all connecting points of the air pipes using a 175 mm using an extension. safety screw as described in ¬ section 10. Installation manual for the flue pipe for ecoTEC plus 0020137851_02...
  • Page 24: 8.3.3 Installing The Clamps

    To adjust the length of the flue gas pipe between the roof duct and the lower part, you can shorten an extension, as described in ¬ section 8.3.5, or shorten the roof duct by a maximum of 20 cm. Installation manual for the flue pipe for ecoTEC plus 0020137851_02...
  • Page 25: 8.3.5 Shortening An Extension

    > Attach the fastening clamps of the roof duct to the raft- ers or ceiling. If opening heights of more than 1.5 m are required, the roof duct must be anchored. 8.15 Shortening an extension Installation manual for the flue pipe for ecoTEC plus 0020137851_02...
  • Page 26: Installing The Horizontal Wall Duct

    Observe the legal regulations regarding flue gas guiding through the external wall, and the instal- lation instructions in ¬ section 10. > Drill a horizontal hole with a minimum diameter of 200 mm into the wall. Installation manual for the flue pipe for ecoTEC plus 0020137851_02...
  • Page 27: Installing The Horizontal Flue Gas Pipe Ø 110/160 Mm

    > Finally, insert the elbow of the flue gas pipe into the flue gas connection of the unit. > Connect all connecting points of the air pipes using a safety screw as described in ¬ section 10. Installation manual for the flue pipe for ecoTEC plus 0020137851_02...
  • Page 28 > Shorten the air supply pipe and flue pipe by an equal amount. > Deburr the pipes after shortening. 10.2 Greasing the seal and the inserting ends with lubricant > Do not use any damaged seals. 10.5 Chamfering the pipes Installation manual for the flue pipe for ecoTEC plus 0020137851_02...
  • Page 29 Combustion air pipes that lead to external fresh air must have equivalent dimensions with regard to the flow properties. The required cross-section must be spread between a maximum of two openings. Installation manual for the flue pipe for ecoTEC plus 0020137851_02...
  • Page 30: Customer Service

    0845 601 8885 Email: training@vaillant.co.uk Commercial After Sales Service Telephone: 0870 850 3072 (Mon-Fri 8:30 – 17:30) Technical Help: 01634 292 392 (Mon-Fri 8:30 – 17:30) Fax: 01773 525 946 Email: aftersales@vaillant.co.uk Installation manual for the flue pipe for ecoTEC plus 0020137851_02...
  • Page 31: Index

    Offset of the flue gas guiding ........... 21 Opening ..................16 Opening piece ................25 Performance features for flue pipe ........16 Pipe bracket Adjustment range ..............23 Pipe element ..............11, 12, 13, 14 Installation manual for the flue pipe for ecoTEC plus 0020137851_02...
  • Page 32 Supplier Manufacturer...

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