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Instruction Manual for Transport System
LioGuard
®
M-Box Advanced/Premium
Safety system for storage and transport in compliance with the ADR for
lithium-ion and lithium-metal cells and batteries
Please read these instructions carefully before use and keep them
in a safe and accessible place.
V3.0 (17.06.2021)
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Table of Contents
Related Manuals for Genius LioGuard M-Box Advanced
Summary of Contents for Genius LioGuard M-Box Advanced
- Page 1 Instruction Manual for Transport System LioGuard ® M-Box Advanced/Premium Safety system for storage and transport in compliance with the ADR for lithium-ion and lithium-metal cells and batteries Please read these instructions carefully before use and keep them in a safe and accessible place. V3.0 (17.06.2021)
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Page 2: Table Of Contents
Contents Product Description ......................3 Technical data ......................3 Components ........................ 3 Safety Instructions ......................5 Proper intended use ....................5 Hazard potential of lithium ion cells and batteries ............. 5 Information about PyroBubbles® ................6 Use ........................... 6 Storage ......................... 6 3.1.1 Safety Instructions .................... -
Page 3: Product Description
1 Product Description 1.1 Technical data M-Box Advanced M-Box Premium Exterior / Interior dimen- 1230 x 1030 x 835 1106 x 906 x 600 sions 966 x 766 x 404 1106 x 906 x 600 L x W x H (mm) Basket dimensions 981 x 788 x 400 L x W x H (mm) - Page 4 Fig. 2: M-Box Advanced in open state Fig. 2: M-Box Premium in open state (top layer of PE bags removed) Locking slide 14 Basket handle 10 Suspension bolts 15 Mesh basket 11 Lifting eye 16 insert 12 Lid holder 17 PE filler pads 13 Lid holder pivot...
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Page 5: Safety Instructions
2 Safety Instructions 2.1 Proper intended use The transport container is used for transporting and storing lithium-ion and lithium-metal cells and batteries. The transport container shall be used only in an undamaged and unmodified condition. The integrity of the transport container shall be checked before each use. 2.2 Hazard potential of lithium ion cells and batteries With today's manufacturing standards, it can be assumed that lithium-ion cells and batteries, when properly used and handled, are safe. -
Page 6: Information About Pyrobubbles
2.3 Information about PyroBubbles® PyroBubbles® are multi-cellular hollow glass spheres, which are not hazardous in their solid form (delivery condition). Continuous contact with high concentrations of respirable dust can impair lung functioning. The general dust limits of 1.25 mg/m for respirable (A dust) and 10 mg/m for inhalable (I dust) fractions must be observed. -
Page 7: Storage Instructions For Storage Without Hazardous Goods
Warning Risk of injury from falling parts Injuries ranging from severe to fatal When moving transport containers, use only suitable lifting gear attached to the designated lifting points. No person must be allowed to linger within the working area of the lifting gear. 3.1.2 Storage instructions for storage without hazardous goods PyroBubbles®... -
Page 8: Transport Instructions
3.2.2 Transport instructions During transport, observe the relevant legal regulations. This also applies for any additional markings or labels. Make sure that the transport containers are securely closed by means of the tie-down straps. Lift the transport container only by means of the guides provided and use only appropriate lifting gear. -
Page 9: Opening The Transport Container
3.3 Opening the transport container 3.3.1 Work procedure 1. The transport container is delivered in a closed condition, secured by means of the tie-down straps. 2. Press the lock slide of a toggle catch in the direction of the locking lever. At the same time, pull the locking lever up- wards and move it approximately 180°... -
Page 10: Inserting And Removing The Mesh Basket (Only At Advanced)
3.4 Inserting and removing the mesh basket (only at Advanced) 3.4.1 Workflow 1. Open the transport container (see section Fehler! Verweis- quelle konnte nicht gefunden werden.). 2. Push the locking slide on a lid holder downwards. 3. Pull the lid holder from the suspension bolt. Carefully put down the lid holder. - Page 11 6. Remove the mesh basket or place the mesh basket into the transport container with the help of the basket handles pro- vided. 7. Close the lid so that a lid holder can be attached to the corre- sponding suspension bolts. 8.
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Page 12: Packaging The Hazardous Goods
3.5 Packaging the hazardous goods 3.5.1 Safety instructions Warning Danger of poisoning due to toxic substances leaking from the cells or batteries Injuries ranging from severe to fatal Use protective equipment suitable for the hazardous goods involved. Warning Danger due to high electric voltage Injuries ranging from severe to fatal Cover the terminals of the batteries with electrically insulating materials. -
Page 13: Workflow
3.5.4 Workflow 1. Open the transport container (see section Fehler! Verweis- quelle konnte nicht gefunden werden.). 2. At Advanced: Evenly distribute a layer of PyroBubbles® to a minimum fill height of 6 cm above the bottom of the mesh basket. 2. - Page 14 4. At Advanced: Cover the introduced hazardous goods with the PyroBubbles® supplied, filling them up to the upper edge of the container. If you want to place several layers of hazardous goods into the transport container, you need to make sure that there is a sufficient padding thickness between the indi- vidual layers.
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Page 15: Sealing The Transport Container
3.6 Sealing the transport container 3.6.1 Work procedure 1. Hold the lid with one hand and release the catch of the lid holder pivots by gently pulling it toward the front of the con- tainer. 2. Close the lid using the handles of the lid and place the hasp over the staple on the front side of the container. - Page 16 5. Press the lock slide of the toggle catch in the direction of the locking lever. At the same time, move the locking lever by ap- proximately 90° around the rotary shaft. 6. Move the locking lever without pressing the lock slide up and down several times until the tie-down strap is firmly clamped.
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Page 17: Removing The Hazardous Goods
3.7 Removing the hazardous goods 3.7.1 Safety instructions If the transport container shows any signs of deposits, discolouration or a piercing smell, you must assume that the electrolyte has leaked or there has been a thermal runaway in the bat- tery. -
Page 18: Work Procedure For Premium
werden.). 2. Use a suitable lifting device to remove the mesh basket from the container (see steps Feh- ler! Verweisquelle konnte nicht gefunden werden. 1 through 9). The PyroBubbles® re- main in the container while the hazardous goods remain in the mesh basket. 3. -
Page 19: Contact Information
Wear protective equipment suitable for the respective contamination. Contaminated PyroBubbles® must be properly disposed of in accordance with the applicable national regulations and in accordance with their respective contamination. 6 Contact Information Genius Technology GmbH Am Theresenhof 2 15834 Rangsdorf www.genius-group.de...
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