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Summary of Contents for Genius LioGuard S-Box X1
- Page 1 Instruction Manual for Transport System LioGuard ® S-Box X1 M-Box X1 XXL-Box S-Box X2 M-Box X2 LP1-Box Read these instruction carefully before using the system, and retain for future reference. V2.0 (15.06.2021)
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Page 2: Table Of Contents
Contents Product Description ......................3 Technical data ......................3 Components ........................ 5 Safety instructions ......................6 Intended use ........................ 6 Information about PyroBubbles® ................6 Application ........................6 Storage ......................... 6 3.1.1 Safety instructions ....................6 3.1.2 Storage instructions ....................7 Transport ........................ -
Page 3: Product Description
1 Product Description 1.1 Technical data S-Box S-Box M-Box M-Box LP1-Box XXL-Box Nominal outer dimensions in mm 800 x 600 800 x 600 1200 x 800 1200 x 800 2550 x 1550 2840 x 1240 x 750 x 1100 x 800 x 1250 x 1100 x 960... - Page 4 M-Box X1 S-Box X1 S-Box X2 M-Box X2 LP1-Box XXL-Box...
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Page 5: Components
1.2 Components fig. 1: example illustration cover locking latch 11 anchor point (only at safety valve locking lever XXL-Box) collision guard locking eyelet guide (only LP1- locking hook Box also on the lid) 10 locknut toggle catch... -
Page 6: Safety Instructions
2 Safety instructions 2.1 Intended use The transport container is used for transporting lithium-ion and lithium-metal cells and batter- ies. The transport container shall be used only in an undamaged and unmodified condition. The integrity of the transport container shall be checked before each use. 2.2 Information about PyroBubbles®... -
Page 7: Storage Instructions
3.1.2 Storage instructions PyroBubbles® must be stored in a dry location. The transport container should be stored at temperatures between +5°C and +25°C, protected from direct solar radiation and in a dry area, to maintain the sealing properties of the rubber seal in accordance with DIN 7716 standard (Rubber products: Requirements for storage, clean- ing and maintenance). -
Page 8: Opening The Transport Container
To increase static friction, non-slip mats must be placed beneath the feet of the transport con- tainer. The load is secured by lashing it down with tensioning straps, which are strapped across the cover. 3.3 Opening the transport container 3.3.1 Work procedure 1. - Page 9 4. Push the locking lever back downwards until the locking bolt engages by itself. 5. Repeat steps 2 through 4 for all toggle catches. 6. Attach the lifting gear to all 4 anchor points on the cover. (only at XXL box) Use the guides on the cover.
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Page 10: Packaging The Hazardous Material
3.4 Packaging the hazardous material 3.4.1 Safety instructions Warning Risk of poisoning due to toxic substances leaking from the battery Injuries ranging from severe to fatal Use protective equipment suitable for the hazardous material involved. Warning Hazards due to electric voltage Injuries ranging from severe to fatal Cover the terminals of the battery with electrically insulating materials. -
Page 11: Sealing The Transport Container
3. Place the hazardous material into the container in such a way that the minimum distance is ensured. Minimum distance S-Box X1 – M-Box X2: 12cm to all sides of 12/20 cm the container walls and 20 cm to the container bottom and cover (or distance according to the transport permit) XXL-Box &... -
Page 12: Work Procedure
2. Turn the locking eyelet counterclockwise to reduce the clamping stroke. Turn the locking eyelet clockwise to increase the clamping stroke. 3. Now tighten the locknut. 3.5.2 Work procedure 1. Throw the locking eyelets in such a way, that they form a right angle with the container wall. - Page 13 3. Place the cover centrally on the transport container. Caution There is a risk of squeezing or jamming fingers/hands in the toggle catches Slight injuries to fingers and hands Wear work gloves Do not insert your fingers or hands between the locking bolt and the locking lever.
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Page 14: Removing The Hazardous Material
7. Repeat steps 3 through 5 for all toggle catches. 8. Push the locking levers of all toggle catches downwards until the locking bolt engages by itself. 3.6 Removing the hazardous material 3.6.1 Safety instructions If the transport container shows any signs of deposits, discoloration or a piercing smell, you must assume that the electrolyte has leaked or there has been a thermal runaway in the bat- tery. -
Page 15: Work Procedure
Warning Hazards due to electric voltage Injuries ranging from severe to fatal Cover the terminals of the battery with electrically insulating materials. Wear adequately electrically insulating protective equipment. 3.6.2 Work procedure Variant 1 1. Open the transport container (see section 3.3.1). 2. -
Page 16: Repairs
Use protective equipment suitable for the type of contamination involved. Contaminated PyroBubbles® must be properly disposed of in accordance with the applicable national regulations and in accordance with their respective contamination. 7 Contact Information Genius Technologie GmbH Am Theresenhof 2 15834 Rangsdorf GERMANY...
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