base engineering MEC EXCELA-WYND ME9000LH-17 Installation And Operating Instructions Manual

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ME9000LH-17/25 EXCELA-WYND™ HOSE REEL (Patent Pending)
BEFORE INSTALLING THE EXCELA-WYND HOSE REEL PLEASE READ THESE IMPORTANT INSTRUCTIONS
1. Place the laminated, tri-folded Excela-Wynd operating instructions (Form 1176-OP) from the ACCESSORIES BOX in the delivery truck
where it will be available to the driver, such as in the equipment binder or glove box.
2. The ME9000LH-17/25 Excela-Wynd hose reel must always be powered by a BASE Engineering VSC9000 variable speed controller.
3. A flexible connection must always be installed between fixed piping and the reel inlet.
4. To prevent damage to reel and reduce risk of injury, do not stack hose reels during transportation or storage.
5. The reel must be lifted as shown in the "Lifting and Setting" section of these instructions.
6. An anti-seize compound must be applied to the external threads of all fasteners when installing or servicing the hose reel. MEC
recommends using a Nickle-based (copper-free) anti-seize compound.
7. Use only Ø1" ID hose on the ME9000LH-17/25 Excela-Wynd hose reel.
8. Installation or service inconsistent with these instructions may damage the reel, increase the risk of injury or void the warranty.
BEFORE SERVICING THE EXCELA-WYND™ HOSE REEL PLEASE READ THESE IMPORTANT SAFETY WARNINGS
WARNING!
Risk of injury from
pinch points - Keep hands and
fingers away from hose guide.
WARNING!
Risk of injury from
pinch / sever points - Keep
fingers away from inlet flange.
INSTALLING REEL .................................................. Page
Unboxing .....................................................................
Locating Reel on Deck ...............................................
Lifting and Setting ......................................................
Mounting to Deck ......................................................
Connecting Inlet .........................................................
VSC9000 SPEED CONTROLLER .....................................
Enclosure .....................................................................
Power ...........................................................................
Motor ...........................................................................
Sensor ..........................................................................
Test Mode ...................................................................
CONFIGURING VSC9000 CONTROLLER .....................
Setting Hose Length ..............................................
Setting Hose Speed ...............................................
INSTALLING HOSE ...................................................
Connecting Hose to Riser ......................................
Installing Hose in Guide ........................................
Connecting Riser to Inlet Flange ...........................
Adjusting Carriage ................................................
Loading Hose ........................................................
Form #1176, Excela-Wynd™ Hose Reel IOM
INSTALLATION AND OPERATING INSTRUCTIONS
WARNING!
Risk of injury from
pinch points - Do Not operate hose
reel without guards in place.
WARNING!
This product contains a
chemical known to the state of
California to cause cancer and birth
defects or reproductive harm.
CONTENTS
2
SPECIFICATIONS ............................................... Page
2
MATERIALS OF CONSTRUCTION ...........................
2
WARRANTY .................................................................
3
3
APPENDIX ..................................................................
3
Unboxing Instructions ............................................
Controller Configuration Diagram ........................
4
Operating Instructions ...........................................
4
4
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4
4
5
5
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Rev B 12/1/21

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Summary of Contents for base engineering MEC EXCELA-WYND ME9000LH-17

  • Page 1: Table Of Contents

    2. The ME9000LH-17/25 Excela-Wynd hose reel must always be powered by a BASE Engineering VSC9000 variable speed controller. 3. A flexible connection must always be installed between fixed piping and the reel inlet.
  • Page 2: Installing Reel

    ME9000LH-17/25 EXCELA-WYND™ HOSE REEL (Patent Pending) INSTALLATION AND OPERATING INSTRUCTIONS INSTALLING REEL Unboxing - See 1176-UB unboxing instructions located on the shipping box or see “Unboxing” section in the Appendix. Locating Reel on Deck - MEC recommends using the ME9000LH-17/25-DJ Drill and Piping Jig to properly position the reel on the deck and allow piping to be fabricated prior to mounting the reel.
  • Page 3: Lifting And Setting

    ME9000LH-17/25 EXCELA-WYND™ HOSE REEL (Patent Pending) INSTALLATION AND OPERATING INSTRUCTIONS Lifting and Setting Reel - Caution - The Excela-Wynd hose reel weighs approximately 300 pounds. Use a suitable mechanical fork truck, hoist or crane to lift, move and set reel. Use a spreader bar and straps with a minimum working load of 500 lbs connected to the lift points on the axle and inlet shown below to lift the reel and set it on the deck.
  • Page 4: Vsc9000 Speed Controller

    ME9000LH-17/25 EXCELA-WYND™ HOSE REEL (Patent Pending) INSTALLATION AND OPERATING INSTRUCTIONS VSC9000 SPEED CONTROLLER Enclosure - Install the BASE Engineering controller enclosure according to the instructions provided with it in a location accessible for service. Power - Connect battery and ground (-) according to the instructions and diagrams provided by BASE Engineering.
  • Page 5: Configuring Vsc9000 Controller

    ME9000LH-17/25 EXCELA-WYND™ HOSE REEL (Patent Pending) INSTALLATION AND OPERATING INSTRUCTIONS CONFIGURING THE VSC9000 CONTROLLER Hose Length - Note - Use only Ø1” ID hose on the Excela-Wynd model VSC9000 Excela-Wynd hose reel. Since the hose length and size determine the number of wraps of hose on each layer, the controller must be set to match the installed hose length to assure proper automatic speed changes and maintain the selected hose speed.
  • Page 6: Connecting Hose To Riser

    ME9000LH-17/25 EXCELA-WYND™ HOSE REEL (Patent Pending) INSTALLATION AND OPERATING INSTRUCTIONS Connecting Hose to Offset Riser - Remove the Offset Riser from the Accessories Box and make the NPT connection using high quality PTFE sealant / tape and tighten securely. Note - To improve level wind performance, align riser with curvature of hose, as shown. Installing Hose in Gimbal Hose Guide - Using 3/4”...
  • Page 7: Connecting Riser To Inlet Flange

    ME9000LH-17/25 EXCELA-WYND™ HOSE REEL (Patent Pending) INSTALLATION AND OPERATING INSTRUCTIONS Connecting Offset Riser to Inlet Flange - Note - The riser flange bolts are captured with a locknut and shouldn’t be removed to service the offset riser. Remove the flange seal from the ACCESSORIES BOX and install it on the outlet flange. Pass the offset riser and hose under the reel drum, position the keyhole slots over the mounting bolts and move it down until the bolt heads clear the flange.
  • Page 8: Loading Hose

    ME9000LH-17/25 EXCELA-WYND™ HOSE REEL (Patent Pending) INSTALLATION AND OPERATING INSTRUCTIONS Adjusting Carriage - Continued Verify that the Gimbal hose guide is in the correct position and moves to the right when the drum is rotated in the direction shown below. Readjust the carriage, if necessary. Replace the clutch rod cap and tighten securely. Loading Hose - Connect a hose end valve to open end of hose.
  • Page 9: Specifications

    ME9000LH-17/25 EXCELA-WYND™ HOSE REEL (Patent Pending) INSTALLATION AND OPERATING INSTRUCTIONS SPECIFICATIONS Swivel Drive Ratio: 12.25:1 Agency Approval: UL Listed Junction Box Pressure Rating: 400 PSI Agency Approval: QPS Certified Inlet Connection: MEC 4-Bolt Flange Rating: Hazardous Location Reel Class I, Groups C &D Length: 16.5”...
  • Page 10: Warranty

    ME9000LH-17/25 EXCELA-WYND™ HOSE REEL (Patent Pending) INSTALLATION AND OPERATING INSTRUCTIONS WARRANTY INFORMATION ___________________ Marshall Excelsior does not warrant any product or part that has WARNING been altered, accidentally damaged, disassembled, modified, Marshall Excelsior’s products are mechanical devices made of misused, neglected, not properly maintained or installed. Marshall materials such as rubber and metal, and are subject to wear, the Excelsior does not warrant cosmetic issues including but not limited effects of contaminants, corrosion, and aging, and these devices will...
  • Page 11 ME9000LH-17/25 EXCELA-WYND™ HOSE REEL (Patent Pending) INSTALLATION AND OPERATING INSTRUCTIONS will not accept any products or repair kits that does not have a DETERMINING PRODUCT AGE Return Material Authorization (RMA) number from the Home Marshall Excelsior products are mechanical devices that are subject Office in Marshall, Michigan.
  • Page 12: Appendix

    ME9000LH-17/25 EXCELA-WYND™ HOSE REEL (Patent Pending) INSTALLATION AND OPERATING INSTRUCTIONS APPENDIX - UNBOXING INSTRUCTIONS 1. REMOVE SCREWS FROM BOX 2. LIFT BOX OFF PALLET 3. USE A 3/4” WRENCH TO REMOVE SHIPPING HARDWARE 4. REMOVE AND RETAIN ACCESSORIES BOX 5. KEEP ACCESSORIES BOX WITH REEL ACCESSORIES BOX CONTENTS OPERATORS MANUAL INSTALLATION MANUAL...
  • Page 13: Controller Configuration Diagram

    ME9000LH-17/25 EXCELA-WYND™ HOSE REEL (Patent Pending) INSTALLATION AND OPERATING INSTRUCTIONS VSC9000 Controller Configuration Diagram Form #1176, Excela-Wynd™ Hose Reel IOM Page | 13 Rev B 12/1/21...
  • Page 14: Operating Instructions

    ME9000LH-17/25 EXCELA-WYND™ HOSE REEL (Patent Pending) INSTALLATION AND OPERATING INSTRUCTIONS OPERATING INSTRUCTIONS BEFORE USING THE EXCELA-WYND™ HOSE REEL PLEASE READ THESE IMPORTANT SAFETY WARNINGS WARNING! WARNING! Risk of injury from Risk of injury from pinch points – Keep hands and pinch points –...
  • Page 15 REEL IN • The ciruit breaker on the BASE Engineering controller enclosure may have tripped - Check circuit breaker and reset, if tripped. • The reel stops turning while pressing (Rewind) •...

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