TRAXX DBM-32-4 Operating Manual

Diamond core drilling machines

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Unit 4/1 Rocklea Drive
Port Melbourne Vic 3207
1300 109 108
www.traxxcp.com.au
DBM-32-3 3 SPEED MODEL
DBM-32-4 4 SPEED MODEL
DBM32-3 & DBM32-4
DIAMOND CORE DRILLING MACHINES
OPERATING MANUAL
CAUTION:
Machine equipped with overheat thermal protection. When the thermal protection kicks in, always
remove from the work piece and run at no load for at least 3 minutes to allow motor to cool before
returning to operation.

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Summary of Contents for TRAXX DBM-32-4

  • Page 1 Unit 4/1 Rocklea Drive Port Melbourne Vic 3207 1300 109 108 www.traxxcp.com.au DBM-32-3 3 SPEED MODEL DBM-32-4 4 SPEED MODEL DBM32-3 & DBM32-4 DIAMOND CORE DRILLING MACHINES OPERATING MANUAL CAUTION: Machine equipped with overheat thermal protection. When the thermal protection kicks in, always remove from the work piece and run at no load for at least 3 minutes to allow motor to cool before returning to operation.
  • Page 2 TECHNICAL DATA Model 4 SPEED MODELS 3 SPEED MODELS (Low RPM) 3 SPEED MODELS (Medium RPM) 3 SPEED MODELS (High RPM) Voltage 220-240V~ 50-60Hz :16A/3500W or 110-120V~ 50-60Hz : 25A /2800W (see nameplate) No Load Speeds min 385 / 530 / 975 / 1340 350 / 600 / 1000 450 / 810 / 1300 550 / 1000 / 1600 Rated Load Speeds min...
  • Page 3: General Safety Instructions

    GENERAL SAFETY INSTRUCTIONS WARNING Read all safety warnings and all instructions. Failure to follow the warnings and instructions may result in electric shock, fire and/or serious injury. Save all warnings and instructions for future reference. The term "power tool" in the warnings refers to your mains-operated (corded) power tool. 1) Work area safety Keep work area clean and well lit.
  • Page 4: Symbols Used In This Manual

    If devices are provided for the connection of dust extraction and collection facilities, ensure these are connected and properly used. Use of dust collection can reduce dust-related hazards. 4) Power tool use and care Do not force the power tool. Use the correct power tool for your application. The correct power tool will do the job better and safer at the rate for which it was designed.
  • Page 5: Drill Safety Warnings

    Drill safety warnings • Use auxiliary handle(s), if supplied with the tool. Loss of control can cause personal injury. • Hold power tool by insulated gripping surfaces, when performing an operation where the cutting accessory may contact hidden wiring or its own cord. Cutting accessory contacting a "live" wire may make exposed metal parts of the power tool "live"...
  • Page 6: Electrical Connection

    drilled; See also the instructions below under "Mounting to a Drilling Stand" INTRODUCTION This machine is for the intended purpose of diamond core drilling of concrete, masonry, stone and similar materials. It must always be mounted on a drilling stand. This machine is for professional use only and only trained personnel may operate this machine.
  • Page 7 to test. Press the “Reset” button to energize the circuit to the machine. WARNING! 110V UK machines are not equipped with a PRCD portable residual current device or GFCI ground fault circuit interrupter. The machine must always be used with an isolating transformer for protection in case an electrical fault should occur.
  • Page 8: Water Supply

    Sintered bits, also known as wet type, are much longer lasting but require operator knowledge for best results. Water is absolutely always required with sintered bits. The bit is impregnated with many layers of diamond in its metal matrix. As the matrix (bond) wears, new diamonds are exposed. If the bit becomes glazed, it can be resharpened by dressing with an appropriate alumina oxide or silicon carbide dressing stick.
  • Page 9 CAUTION: Never attempt to change gears on a running machine! Only adjust when the machine is at rest. For 3 speed models, Select the desired gear range by turning the gear selector either clockwise or counterclockwise into the desired gear. It will usually be necessary to turn the spindle by hand a little to get it to shift all the way.
  • Page 10 TO INSTALL THE DRILL STAND Measure the distance from the center of the intended cut to the location of the mounting slot in the base. Follow the concrete anchor manufacturer’s instructions to install. Using an appropriate tool such as a rotary hammer, drill a correct sized hole to fit the anchor. Then drive in the anchor to below flush. Move the base into position and screw in the anchor bolt, washer and nut, leaving it finger tight for the moment.
  • Page 11: Safety Clutch

    Overheat Thermal Protection: If the temperature of the motor gets too high, the thermal protection will shut the motor down. When this happens, do not immediately start drilling after restarting the motor. Always run the machine at no load for a few minutes to return to a normal operating temperature before continuing.
  • Page 12 WARNING: If the rig breaks loose of its mountings, it will move to the left. (The entire assembly will rotate counterclockwise.) Avoid standing to the left of the rig and avoid operating from the left side if possible and be ready to jump out of the way in time. Arrange the power supply cable with minimal slack and oriented in such a way that if the machine gets out of control and spins, it will immediately unplug its own cable.
  • Page 13: Maintenance

    RESHARPENING A GLAZED BIT If the bit becomes glazed, the ideal way to resharpen and true it up is by dressing with an appropriate alumina oxide or silicon carbide dressing stone. Simply drill into the stick as many times as necessary to restore its cutting performance.
  • Page 14 CAUTION: This machine is equipped with an oil bath gearbox. To avoid leakage of lubricating oil, whenever the gearbox is opened, the o-ring seal must be replaced with a new one. CAUTION: This machine is equipped with an oil bath gearbox. If the gear oil is found to be leaking out, have the machine repaired by a qualified service center immediately.
  • Page 15 WIRING 110V SWITCH YELLOW 2A 1A YELLOW CARBON BRUSH LED INDICATOR LIGHT BLACK ELECTRONICS UNIT BLACK BLACK MOTOR BLACK BLACK BLACK WHITE WHITE CARBON BRUSH 220V CARBON BRUSH LED INDICATOR LIGHT BLACK ELECTRONICS UNIT BLACK BLACK MOTOR BLACK BLACK BLACK SWITCH CARBON WHITE...
  • Page 16 Exploded View (4 Speed Models)
  • Page 17 Parts List (4 Speed Models) Parts Name Q'TY Parts Name Q'TY POWER SUPPLY CABLE 52~53 N/A PRCD INTERRUPTER PROTECTION (220V) NEEDLE BEARING (TA1815) CORD ARMOR INTERNAL CIRCLIP (IS25) EXTERNAL STAR WASHER (M4) SLIDER GEAR-AB (M2.0x28T) PANHEAD MACHINE SCREW (M4x10xP0.7) OUTPUT GEAR (M2.0x40T) CLUTCH NUT (M27xP1.0x7.8T) SWITCH (110V/220V THRUST BEARING (NTB3047 + AS3047)
  • Page 18 Exploded View (3 Speed Models)(Low RPM)
  • Page 19 Parts List (3 Speed Models)(Low RPM) Parts Name Q'TY Parts Name Q'TY POWER SUPPLY CABLE LAY GEAR M1.5 x 45T PRCD INTERRUPTER PROTECTION 220V PARALLEL KEY 5 x 5 x 40 CORD ARMOR 52~53 EXTERNAL STAR WASHER M4 NEEDLE BEARING PANHEAD MACHINE SCREW M4 x 10 NYLOOK NUT M20 x P1.5...
  • Page 20 Exploded View (3 Speed Models) (Medium RPM)
  • Page 21 Parts List (3 Speed Models) (Medium RPM) Parts Name Q'TY Parts Name Q'TY POWER SUPPLY CORD PARALLEL KEY 5 x 5 x 40 INLINE PRCD DEVICE 220V (OPTIONAL) 220V 52~53 CORD ARMOR NEEDLE BEARING TA1815 SUN WASHER SPINDLE NUT M20 x P1.5 SCREW M4 x 10 SPINDLE GEAR M2.0 x 39T THRUST BEARING Ø30 x Ø47 x 2...
  • Page 22 Exploded View (3 Speed Models) (High RPM )
  • Page 23 Parts List (3 Speed Models) (High RPM ) Parts Name Q'TY Parts Name Q'TY POWER SUPPLY CABLE LAY GEAR M1.5 x 45T PRCD INTERRUPTER PROTECTION 220V PARALLEL KEY 5 x 5 x 40 CORD ARMOR 52~53 EXTERNAL STAR WASHER M4 NEEDLE BEARING TA1815 PANHEAD MACHINE SCREW M4 x 10 NYLOOK NUT...
  • Page 24 Unit 4/1 Rocklea Drive Port Melbourne Vic 3207 1300 109 108 www.traxxcp.com.au...

This manual is also suitable for:

Dbm-32-3

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