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TRAXX DBM200-3 Operating Manual

Diamond core drilling machines
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Unit 4/1 Rocklea Drive
Port Melbourne Vic 3207
1300 109 108
www.traxxcp.com.au
DBM200-3
DIAMOND CORE DRILLING MACHINES
OPERATING MANUAL
CAUTION:
Machine equipped with overheat thermal protection. When the thermal protection kicks in, always
remove from the work piece and run at no load for at least 3 minutes to allow motor to cool before
returning to operation.

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  • Page 1 Unit 4/1 Rocklea Drive Port Melbourne Vic 3207 1300 109 108 www.traxxcp.com.au DBM200-3 DIAMOND CORE DRILLING MACHINES OPERATING MANUAL CAUTION: Machine equipped with overheat thermal protection. When the thermal protection kicks in, always remove from the work piece and run at no load for at least 3 minutes to allow motor to cool before...
  • Page 2 Model D-Handle Model Pistol-Handle Model Power Input 110-120V: 1700W, 220-240V: 2000W Voltage See machine nameplate No Load min 930 / 1520 / 4270 Capacity (Hand-Held) 80mm (3") Arbor Thread 1-1/4"UNC & 1/2" BSP Neck Diameter 60mm Dimensions 528mm X 106mm X 145mm 437mm X 115mm X 289mm Net Weight 6.4kg (14 Lbs.)

  • Page 3: General Safety Instructions

    GENERAL SAFETY INSTRUCTIONS WARNING Read all safety warnings and all instructions. Failure to follow the warnings and instructions may result in electric shock, fire and/or serious injury. Save all warnings and instructions for future reference. The term "power tool" in the warnings refers to your mains-operated (corded) power tool. 1) Work area safety Keep work area clean and well lit.
  • Page 4 away from moving parts. Loose clothes, jewellery or long hair can be caught in moving parts. If devices are provided for the connection of dust extraction and collection facilities, ensure these are connected and properly used. Use of dust collection can reduce dust-related hazards.

  • Page 5: Drill Safety Warnings

    DRILL SAFETY WARNINGS • Wear ear protectors when impact drilling. Exposure to noise can cause hearing loss. NOTE The above warning applies only to impact drills and may be omitted for drills other than impact drills. • Use auxiliary handle(s), if supplied with the tool. Loss of control can cause personal injury. •...

  • Page 6: Electrical Connection

    times. It is equipped with a three speed mechanical gearbox for different core drill size ranges and features a mechanical safety clutch. The motor has electronics for soft start, overload protection and thermal (overheating) protection. There is an indicator light on the machine to alert the operator of load and temperature conditions. ELECTRICAL CONNECTION The network voltage must conform to the voltage indicated on the tool name plate.

  • Page 7: Water Supply

    OPERATING INSTRUCTIONS 1) MOUNTING THE CORE BIT CAUTION: Ensure that the threads of the spindle and the core bit match. Attempting to mount mismatched threads will result in damage to both threads. The spindle has two types of threads. The outside male thread is 1-1/4inch UNC, the inside female thread is 1/2 inch BSP.
  • Page 8 To connect the water supply. Attach the quick-release water coupling to a water hose. WARNING: Never allow water to enter the motor. It could lead to an electric shock. WARNING: Check all connections of the water feed system to ensure there are no leaks.

  • Page 9: Safety Clutch

    4) THE SWITCH Lock Button The machine has a lockable trigger switch. Squeeze the trigger to start the Trigger Switch machine. To lock the switch on, press the lock button while holding the trigger switch on. To release, squeeze the trigger and release. WARNING: Never lock the switch on when drilling hand-held.
  • Page 10 7) DIAMOND CORE DRILLING WARNING: When coring through a floor, the core will fall down. Take precautions to avoid injury or damage below. NOTE: When drilling with a new bit for the first time, use less than normal feed pressure for a time until it breaks-in.
  • Page 11 controlled erosion. The bond matrix holding the diamonds is continually worn away by abrasion with the work piece, exposing the harder diamonds to stand proud from the bond matrix. A bit with good diamond exposure is a sharp bit. This erosion process causes heat and particles, which require water to cool and rinse free. Without adequate water, the bit would overheat and be destroyed.

  • Page 12: Maintenance

    Another method is to drill into a cinder block. Repeat as needed. If that still does not work the only choice is to use a dressing stone. VIBRATION TROUBLESHOOTING If vibration occurs and it is not caused by embedded steel, stop drilling to find the cause and remedy. CAUTION: Do not operate with vibration or there will be serious hazard and the diamond core bit will surely be destroyed.
  • Page 13 • Change the gear oil about every 100 hours of operation • Replace the clutch discs and spring as needed. Each year perform a full mechanical inspection, cleaning and re-lubrication. THE CARBON BRUSHES The carbon brushes are a normal wearing part and must be replaced when they reach their wear limit. This machine is equipped with auto-stop carbon brushes.
  • Page 14 WIRING...
  • Page 15 D-Handle Model Exploded View...
  • Page 16 D-Handle Model Parts List Parts Name Q'TY Parts Name Q'TY POWER SUPPLY CORD SLIDING GEAR M1.25 x 42T PRCD INTERRUPTER PROTECTION(OPTIONAL) RETAINING RING ISTW 18 CORD ARMOR OUTPUT GEAR M1.25 x 46T CORD CLIP OIL SEAL Ø22 x Ø32 x 7 SCREW M4 x 14 GEAR CASE BULLS-EYE LEVEL...
  • Page 17 Pistol-Handle Model Exploded View...
  • Page 18 Pistol-Handle Model Parts List Parts Name Q'TY Parts Name Q'TY POWER SUPPLY CORD SLIDING GEAR M1.25 x 42T PRCD INTERRUPTER PROTECTION(OPTIONAL) RETAINING RING ISTW 18 CORD ARMOR OUTPUT GEAR M1.25 x 46T CORD CLIP OIL SEAL Ø22 xØ32 x 7 SCREW M4 x 14 GEAR CASE BULLS-EYE LEVEL...
  • Page 19 Convertible Models: D-Handle Model Exploded View...
  • Page 20 Convertible Models: D-Handle Model Parts List Parts Name Q'TY Parts Name Q'TY POWER SUPPLY CORD SOCKET CAP SCREW M5 x 12 PRCD INTERRUPTER PROTECTION(OPTIONAL) CORD ARMOR CORD CLIP O-RING Ø3 x Ø20 x Ø26 SCREW M4 x 14 GEAR SELECTOR BULLS-EYE LEVEL 61~64 SWITCH LOCK-ON...
  • Page 21 Convertible Models: Pistol-Handle Model Exploded View...
  • Page 22 Convertible Models: Pistol-Handle Model Parts List Parts Name Q'ty Parts Name Q'ty POWER SUPPLY CORD SOCKET CAP SCREW M5 x 12 PRCD INTERRUPTER PROTECTION(OPTIONAL) CORD ARMOR CORD CLIP O-RING Ø3 x Ø20 x Ø26 SCREW M4 x 14 GEAR SELECTOR BULLS-EYE LEVEL 61~64 SWITCH LOCK-ON...
  • Page 23 Parts List (3 Speed Models) (High RPM ) Parts Name Q'TY Parts Name Q'TY POWER SUPPLY CABLE LAY GEAR M1.5 x 45T PRCD INTERRUPTER PROTECTION 220V PARALLEL KEY 5 x 5 x 40 CORD ARMOR 52~53 EXTERNAL STAR WASHER M4 NEEDLE BEARING TA1815 PANHEAD MACHINE SCREW M4 x 10 NYLOOK NUT...
  • Page 24 Unit 4/1 Rocklea Drive Port Melbourne Vic 3207 1300 109 108 www.traxxcp.com.au...

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