Table of Contents
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V2021.05.12
PRODUCT MANUAL
40Gallon Two-Stage Air Compressor
Models:TMG-GAC40
Please read the product manual completely before assembly
Check against the parts list to make sure all parts are received
Wear proper safety goggles or other protective gears while in assembly
Missing parts or questions on assembly?
Please call: 1-877-761-2819 or email: cs@tmgindustrial.com
Do not return the product to dealer, they are not equipped to handle your requests
WWW.TMGINDUSTRIAL.COM
TOLL FREE:1-877-761-2819
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Table of Contents
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Summary of Contents for TMG TMG-GAC40
- Page 1 V2021.05.12 PRODUCT MANUAL 40Gallon Two-Stage Air Compressor Models:TMG-GAC40 Please read the product manual completely before assembly Check against the parts list to make sure all parts are received Wear proper safety goggles or other protective gears while in assembly Missing parts or questions on assembly? Please call: 1-877-761-2819 or email: cs@tmgindustrial.com...
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Page 2: Equipment Protection Quick Facts
Gasoline Stationary Air Compressor (For Outdoor Use only) This belt-driven compressor has a 2-stage 2-cylinder pump, an engine with cast iron cylinders for long life, and a compact design rated for 175 maximum PSI. Its continuous-duty rating ensures long-lasting performance, and its cast iron pump head ensures superior heat dissipation. -
Page 3: Table Of Contents
Table of Contents EQUIPMENT PROTECTION QUICK FACTS................2 TABLE OF CONTENTS........................3 ABOUT YOUR AIR COMPRESSOR.....................5 SPECIFICATIONS.........................6 COMPONENT IDENTIFICATION....................7 SAFETY............................8 Hazard Signal Word Definitions......................8 SAFETY LABELING........................9 Safety Decal Locations........................9 Safety Decals..............................10 INITIAL SET-UP...........................11 Step 1. Inspect & Unpack........................11 Step 2. Select Suitable Location......................11 Outdoor Use Only...........................11 Step 3. - Page 4 Drain air receiver tank........................18 Choose a storage location......................18 Long term storage preparation......................18 MAINTENANCE & REPAIR......................19 MAINTENANCE SCHEDULE SUMMARY...................19 DETAILED INSTRUCTIONS – MAINTENANCE & REPAIR............19 Inspect Safety/Relief Valve......................19 Inspect Air Filter..........................19 Inspect Compressor for Air Leaks....................19 Engine Maintenance........................20 Change Pump Oil..........................20 Drain Receiver Tank and Inspect Tank...................20 Check Drive Belt for Tension and Alignment..............20 Inspect &...
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Page 5: About Your Air Compressor
About Your Air Compressor Thank you for purchasing a air compressor! It Site Location. Intended for outdoor use only. is designed for long life, dependability, and Personal Protection. Wear safety apparel top performance. during operation, including safety glasses Intended Use. It provides compressed air with side and top protection. -
Page 6: Specifications
Specifications MODEL Model # TMG-GAC40 FLOW OUTPUT Max. Pressure Rating 175 PSI Volume Rating 24.4 CFM @ 90 PSI Receiver Capacity 40 gal. ENGINE Engine LONCIN G300EA Engine Displacement 302 cc (cc) DIMENSIONS / COMPONENTS Length 41” Width 18” Height 40”... -
Page 7: Component Identification
Component Identification Engine Controls: Location of choke, engine Tank Drain Valve: Used to remove moisture speed and fuel valve. from air after compressor is shut off and air emptied from tank. Drain moisture daily after Engine: NOT shipped with oil. Refer to engine each use. -
Page 8: Safety
Safety Hazard Signal Word Definitions This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible injury or death. DANGER (red) indicates a hazardous situation, which if DANGER not avoided, will result in death or serious injury. -
Page 9: Safety Labeling
Safety Labeling Safety Decal Locations WARNING: ALWAYS make sure safety labels are in place and in good condition. On-Product Warning Labels Location Description Air Compressor Instructions Poisonous Gas Burn Hazard, Hot Muffler Fuel Fire Explosion Hazard Engine Electric Start – Battery Hazard Air Compressor Safety WWW.TMGINDUSTRIAL.COM P09/27... -
Page 10: Safety Decals
Safety Decals WWW.TMGINDUSTRIAL.COM P10/27 Toll Free:1-877-761-2819... -
Page 11: Initial Set-Up
Initial Set-Up Step 1. Inspect & Unpack Airflow: The location should allow for adequate, Upon receipt, inspect air compressor for missing or unobstructed airflow for cooling and damaged parts. Verify that it is the air compressor combustion air. you ordered. ... -
Page 12: Step 3. Mounting
vehicle’s battery or an external battery set on the Note: In frequently humid areas, moisture may ground. form in the pump and produce sludge in the oil, causing parts to wear out prematurely. See engine Owner’s Manual for more information Excessive moisture is likely to occur if unit is regarding battery cable size and length stored in an unheated area subject to large... -
Page 13: Battery Disconnection
Battery Disconnection Once operating, the compressor will continue to run whether the battery is connected or not. It can be disconnected while the compressor is running. The battery should be disconnected from the engine when the compressor is not going to be used for a long period of time. -
Page 14: Operation
Operation Follow Safety Rules for Operation 6.Ensure belt guards and covers are Before starting the compressor, review the safety securely in place. rules found below and throughout the manual. WARNING: Entanglement hazard WARNING Do NOT operate with protective covers or guards Failure to follow safety rules may result in serious removed. -
Page 15: Check And Fill Gasoline Tank
If gas is spilled on your skin or clothes, CAUTION: Synthetic lubrication hazard change clothes and wash skin immediately. If you will be using a synthetic lubricant, all Store extra gas in a cool, dry place in a downstream piping material and system UL- approved, tightly sealed container. -
Page 16: Air Hose And Tool Use
Starting engine. (See the engine manual WARNING for more details.) NEVER over-pressurize the receiver tank or air tools Move fuel valve lever to the ON position. beyond nameplate capacity. Do not operate the unit at pressures, temperatures or rotational speeds in For a cold engine, move choke lever to excess of manufacturer’s recommendations. -
Page 17: Using Compressor For Spraying
Turn fuel valve lever to OFF position. WARNING: High pressure stream hazard Drain air from the tank by releasing Never direct air stream at people or animals. A high- pressure stream produced by this pressure. Disconnect hoses and open the compressor could pierce the skin and ball valve or pull the ring on the safety relief underlying tissues, leading to a serious injury or... -
Page 18: Storage
Storage Choose a storage location When you are finished using the compressor, you must: An appropriate storage location is: Make sure the compressor is shut down and Clean and dry all tools are disconnected. (See “Shutdown” Away from sources of heat, open flames, section.) sparks, or pilot lights, even if gas tank is Drain air receiver tank. -
Page 19: Maintenance & Repair
Maintenance & Repair WARNING: Maintenance hazards ALWAYS shut off the engine, disconnect the spark plug wire from spark plug and release air pressure from the receiver tank before cleaning, adjusting, or servicing the compressor. Make sure all guards and shields are replaced before re-starting. Maintenance Schedule Summary Item Frequency... -
Page 20: Engine Maintenance
Squirt soapy water around joints during WARNING: Air tank hazards compressor operation and watch for Failure to replace a rusted air receiver tank could bubbles. Developing bubbles indicate a result in tank rupture or explosion, which could cause substantial property damage, severe leak is present. -
Page 21: Inspect & Clean Spark Arrestor (If Equipped)
Keep Compressor Clean Attach the belt guard cover. Do not allow air intakes to become blocked. If Inspect & Clean Spark Arrestor (if dust or debris accumulates in the compressor, Equipped) clean the compressor with a damp cloth or soft Equip engine with spark arrestor if bristle brush. -
Page 22: Troubleshooting
Troubleshooting This section provides a list of the more frequently encountered compressor malfunctions, their causes and corrective actions. Some corrective actions can be performed by the operator or maintenance personnel, and others may require assistance of a Service Center. PROBLEM POSSIBLE CAUSE Engine does not start. -
Page 23: Parts Explosion
Parts Explosion WWW.TMGINDUSTRIAL.COM P23/27 Toll Free:1-877-761-2819... -
Page 24: Parts List
Parts List Ref# Description Belt Guard Cover Belt Guard Belt, B69 M6X30 Screw Shaft Pin Sheave Gas Engine Unloader Tube 1/2” NPT Elbow Check valve Washer Bolt M10X60 Spring Washer High Pressure Pipe Nuts Safety Valve, ASME 180PSI 1/2” Ball Valve Pressure Gauge 1/4”... -
Page 25: Pump Explosion
Pump Explosion--(A) WWW.TMGINDUSTRIAL.COM P25/27 Toll Free:1-877-761-2819... -
Page 26: Pump Parts List
Pump Parts List--(A) Ref# Description Ref# Description Bolt A-38 Oil Seal Washer A-39 Rear Bearing Seat Gasket Cylinder A-40 Rear Bearing Seat Air Filter A-41 Bolt Exhaust Elbow A-42 Balanced Pulley Cooler A-43 Plate Washer Exhaust Tube A-44 Bolt Cylinder Head Gasket A-45 Washer Valve Assembly... -
Page 27: Pneumatic Schematic
Pneumatic Schematic SAFTEY RELIEF VALVE PUMP IDLE DOWN UNLOADER SAFTEY RELIEF VALVE 40 GALLON TANK WWW.TMGINDUSTRIAL.COM P27/27 Toll Free:1-877-761-2819...
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