SteriFeed S180 Operating Manual
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SteriFeed S180 Operating Manual

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Operating Manual
for S180 Pasteuriser
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March 11, 2025

Explication étape par étape, du préchauffage du pasteurisateur au le transfert des données dans la clé USB

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Summary of Contents for SteriFeed S180

  • Page 1 Operating Manual for S180 Pasteuriser Serial No : This Manuals belongs to...
  • Page 2 Mission Statement Medicare Colgate Ltd continuously strives to meet the needs of our customers by providing the latest technology in pasteurisation equipment and consumables. We aim to create value and make a difference. We aim to remain the best in our field. We aim to give more than expected.

  • Page 3: Table Of Contents

    Content List Operator Manual index • Page 4 - Customer Specification • Page 5 - Pasteuriser Times and Temperatures • Page 6-7 - Do’s & Don’t’s • Page 8-9 - Basket Options • Page 10-13 - Bottle Options • Page 14 - Waterproof Label for pasteuriser •...
  • Page 4 Please Add Specification Issue 5 4/12/2019...
  • Page 5 Times & Temperatures CYCLE TIME Warm Up cycle is 30 minutes depending on incoming hot water temperature. Total cycle time from start to finish is approximate 120 minutes TIMES & TEMPERATURES Heating Cycle : ˚ 62.5˚C (Tolerance +/- 0.5 C) FOR 30 MINUTES ( Tolerance +5min) Cooling: from 62.5 ˚C to 25 ˚C –...

  • Page 6: Do's & Dont's

    Do’s & Dont’s ✓ The pasteuriser operating criteria have been set for ambient room temperature of 25 ˚C and incoming cold water from mains at 20 ˚C. Please ensure these criteria are observed carefully as significantly higher temperatures will interfere with the optimum running of the pasteuriser.
  • Page 7 Do not forget to insert SD card at start of cycle. Do not remove SD card without being prompted by onscreen display. For any changes to the pasteuriser factory setting please contact Sterifeed or your local Sterifeed distributor Do not pasteurise frozen milk as the milk may not receive the required treatment.

  • Page 8: Basket Options

    Basket Options ❑ Combination Basket : This basket can be used for 130 & 250ml bottles. The basket has spacer bars fitted. With spacer bars it is suitable for 130ml bottles without spacer bars it is suitable for 250ml bottles. ❑...
  • Page 9 Basket Options Combination Basket for 130ml / 250ml 130ml Double Storey Basket 50ml Double Storey Basket Issue 5 4/12/2019...
  • Page 10 ❑ The Safety seal method now answers many doctors apprehension regarding the professional handling of pasteurised breast milk. ❑ There is no additional operational cost only a marginal increase in the cost of containers. There is a one off capital cost for the Sterifeed Induction sealer. Issue 5 4/12/2019...
  • Page 11 BOTTLE CHOICES- Induction Sealer 250ml 130ml 100ml 50ml Issue 5 4/12/2019...
  • Page 12 Pasteuriser Bottles BOTTLE CHOICES 250ml 130ml 100ml 50ml Issue 5 4/12/2019...
  • Page 13 Bottle Specification for Pasteuriser ❑ Water levels on the pasteuriser have been set for STERIFEED bottle height ❑ If the pasteuriser has been set for double storey baskets, only bottles fitted with foil seals can be used. ❑ If other bottles are used, please ensure that the bottles have been tested with a leak tester to ensure no tank water can penetrate into the bottle.

  • Page 14: Waterproof Label For Pasteuriser

    Waterproof Labels for Pasteuriser Sterifeed Polyolefin Waterproof Easy Peel Labels The Sterifeed label material has been specially formulated to withstand heating to 70C for 60 minutes and cooling to 4C. With a special adhesive to allow easy -peel for when the bottles are discarded. (as per data protection act)
  • Page 15 Pasteuriser Operation HOME SCREEN Issue 5 4/12/2019...
  • Page 16 Pasteuriser Operation SCREEN ICONS Cycle Cancel Settings Password for Alarm Start Bottle SD Card number settings page warmer Issue 5 4/12/2019...

  • Page 17: Pasteuriser Operation - Bottle Probe Position

    Pasteuriser Operation Bottle Probe Position Issue 5 4/12/2019...

  • Page 18: Sd Card Overview

    ❑ SD card must not be removed unless the screen message advises you to do so ❑ Only use Sterifeed pre-formatted SD cards on the Pasteuriser. ❑ 2 Spare SD cards are supplied with the Pasteuriser, new ones to be purchased from Medicare Colgate Ltd.

  • Page 19: Pasteuriser Operating Sequence

    Pasteuriser Operating Sequence ❑ With Machine On and displaying Home Screen. ❑ Place probe into bath tank ❑ Close Lid with No load.   ❑ Place SD card into the pasteuriser SD card slot. Important -Do not remove SD Card until prompted at end of cycle ❑...
  • Page 20 Pasteuriser Operating Sequence continued ❑ Whilst pasteuriser is warming up prepare bottles including “ probe bottle” and place into basket. Ensure probe bottle is the same temperature a bottles to be pasteurised ❑ When the bath has reached pasteurisation temperature the buzzer will sound.
  • Page 21 Pasteuriser Operating Sequence continued ❑ Close lid and select “OK” icon. ❑ The pasteuriser will fill automatically and heat to the pasteurisation temperature, this will take approximately 30 minutes and then continue running the automatic cycle. (Do not open the lid during pasteurisation otherwise machine will fault and ALARM) .
  • Page 22 Pasteuriser Operating Sequence continued ❑ The chill operation will take approximately 60 minutes . The noise level of the machine increases through the chilling process. This is usual. The cooling time is dependent on incoming cold water temperature ideally below 20degrees C and ambient room temperature no higher than 25 degrees C.
  • Page 23 Data Logger Operation During installation the engineers will have installed the Data Logger software on to your computer and have given you a file name & file path where to find this. Go to master datasheet called Pasteuriser Cycle summary and open file, & minimise. Insert SD card - the Autoplay window is displayed select close (...
  • Page 24 Data Logger Operation continued Select import SD folder select : Import from SD Card plugged into USB port Complete target folder with your selected file name & tick delete source file Click on Next message is displayed showing : you are about to delete the content of the selected Drive.
  • Page 25 Select on the left hand side of the screen the folder with the selected file name you chose previously. Select ‘DT’ Select ‘DT1’ Select ‘Sterifeed file’ Highlight the columns named ‘time’ and ‘column 2’ from line ‘0’ down to the end of the data Right click mouse button Select ‘Copy Data only’...
  • Page 26 Data Logger Operation Open the minimised Exel Pasteuriser summary data sheet Click on ‘Paste’ on the time column You will see the results worked out for you at the top of the data sheet. Then go back to the SD Card Manager and select the ‘Trends folder’ Select ‘Trends 1’, Double click on ‘Trend 1’...
  • Page 27 Data Logger Operation Change the ‘Samples in page’ to 250 Select the ‘show image export dialog’ Issue 5 4/12/2019...
  • Page 28 Data Logger Operation Select ‘Copy to Clipboard’ Bring up the ‘ Excel Pasteuriser cycle summary data sheet’ again Then press on the part of the sheet that has no data on it. Right click on the mouse and select paste. Now the graph will be displayed on the data sheet.

  • Page 29: Data Logger Operation

    Data Logger Operation Data Logger Operation LIST VIEW GRAPH VIEW Issue 5 4/12/2019...

  • Page 30: Engineer Fault Finding

    Engineer Fault Finding THIS SECTION IS FOR ENGINEERING USE ONLY ❑ Heater Overload The Heater Overload F2 has tripped. Check the circuit to establish whether the heater has failed or the re-set button has popped out, if there is a wiring fault or the overload is faulty. ❑...
  • Page 31 Engineer Fault Finding THIS SECTION IS FOR ENGINEERING USE ONLY ❑ High Gas Pressure - Room temperature/Cold water too hot - check room temperature not above 25 Celsius & cold water not above 20 Celsius The refrigeration circuit is not being cooled sufficiently. Check that the Air inlet and outlet on the Pasteuriser are not blocked.
  • Page 32 Engineer Fault Finding THIS SECTION IS FOR ENGINEERING USE ONLY ❑ Suction Probe A Fault Replace the probe ❑ Low Suction 1 A Fault The refrigeration system is getting too cold. Follow the instructions in the Water Refrigeration Section of this manual and check the bath temperature. If necessary adjust the cooling set point in the setup section.
  • Page 33 Engineer Fault Finding THIS SECTION IS FOR ENGINEERING USE ONLY ❑ Not reaching temperature during pasteurisation Check levels. Check bottle probe is not damaged. Check cycle settings. Check whether heater thermostat re-set has tripped. Temperature may need increasing as ambient temperature has changed or feed is thicker. Check calibration of the pasteurisation probe to the pasteurizer ❑...
  • Page 34 Check the zone valve is working. If the drain is restricted by the hospital’s drainage system, the max drain time might need increasing. ❑ S180 Not Heating up Perform heater reset as per Maintenance section of this manual. ❑ No Fill Fault The bath has failed to reach the correct level in time.
  • Page 35 Engineer Fault Finding • SD CARD ISSUES - THIS SECTION IS FOR ENGINEERING USE ONLY ❑ SD Card Alarm SD card removed without the pasteurizer telling you to! What to do: Put SD card in to slot (If not already in) Press SD button on main menu screen.
  • Page 36 Engineer Fault Finding • SD CARD ISSUES - THIS SECTION IS FOR ENGINEERING USE ONLY ❑ Pasteuriser has not asked you to remove SD Card Why? 1. Changing settings while SD card is in the machine 2. Machine has faulted i.e. power loss and when the fault is cleared it returns to main menu. What to do: Put SD card in to slot (If not already in) Press SD button on main menu screen.
  • Page 37 Engineer Fault Finding • SD CARD ISSUES - THIS SECTION IS FOR ENGINEERING USE ONLY ❑ No data recorded on SD card Why? SD card has been removed from machine before being prompted by the machine What to do: Put SD card in to slot Press SD button on the main menu screen.

  • Page 38: Alarm Reset Instructions

    Alarm Reset Instructions 1. Press the alarm 2. Press the 3. Press reset, if it 4. Then press the button magnifying glass doesn’t reset then “ACK” button to press the acknowledge the magnifying glass fault button again 5. Press ESC and this 6.

  • Page 39: Cleaning Instructions

    Cleaning Instructions Important Daily cleaning! ❑ The pasteuriser tank needs to be dried fully preferably with disposable paper towels after the last run of the day. No water residue must best left in the tank or lid. Dry any water residue on baskets. ❑...
  • Page 40 Breakdown report form • Please add breakdown form Issue 5 4/12/2019...
  • Page 41 Breakdown report form • Please add breakdown form Issue 5 4/12/2019...
  • Page 42 Contact Us Please add sequences of events chart...

  • Page 43: Graph

    Contact Us Please add Graph...
  • Page 44 Contact Us Medicare Colgate Ltd Post Cross Business Park, Cullompton, EX15 2BB UK Tel: 0044 (0) 1884 266 666 Fax: 0044 (0) 1884 266 333 E-mail: info@sterifeed.com...

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