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Globestock G.Winch Service Manual
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Globestock G.Winch Service Manual

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SERVICE MANUAL
G
.Winch
Issue: 003
Date: 03/08/21

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Summary of Contents for Globestock G.Winch

  • Page 1 SERVICE MANUAL .Winch Issue: 003 Date: 03/08/21...
  • Page 2 • Valved dust mask NOTE: This manual is only a basic reference for fully trained and approved personnel. It cannot replace training. Before carrying out any work, first identify the unit, then refer to the relevant sub-assembly and final assembly drawings. www.globestock.co.uk +44(0) 1691 654 966 Globestock Ltd, Mile Oak Industrial Estate, Maesbury Road, Oswestry, Shropshire, SY10 8GA UK...
  • Page 3 Hand Operated Winch Overview The G.Winch requires detailed annual inspections and testing. The inspection and service must be carried out by certified Globestock trained service agents only. G.Winch models are divided into 4 separate max working loads with varying wire rope materials and lengths: Max Working Load Wire Rope Material Rope Lengths...

  • Page 4: General Condition

    - The winch body / frame is out of alignment, bent or damaged. - Require stripping down of the winch body. Are beyond the scope of this manual. These units should be returned to Globestock for repair work to be assessed and completed. The body alignment is difficult and incorrect alignment may cause a release of the lifted load during use.
  • Page 5 Inspect the karabiner making sure there are no signs of damage or corrosion. The swivel function must rotate smoothly, and the gate opens and closes without interference. If the rope is to be replaced, remove the 4 screws from the rope retaining plate and uncoil the rope from the drum.
  • Page 6 6. REMOVE AND INSPECT CLUTCH COMPONENTS AND BRAKE LININGS Remove the winch winding arm and check for damage and good location into the handle holder. Ensure the wing screw is not damaged and locks the winch arm in place when tightened. Remove the 2 screws, handle holder and clutch shield plate.
  • Page 7 Remove the 2 case retaining screws and the external nut of the stay bolt. (Do not adjust any other nuts on the stay bolt as this will affect the case alignment) Lift the case off the body of the G.Winch, exposing the internal components. Using a soft mallet, tap the welded gear down back into position so that the drum can rotate freely.
  • Page 8 9. REFIT CLUTCH ASSEMBLY Ensure the base plate is correctly seated. Clean down both brake linings with a dry cloth and apply a very small amount of lithium-based grease to both surfaces (Ensure not to apply too much grease as this will cause the brake to slip when under load) Place the first lining onto the base plate.
  • Page 9 Refit the dodecagon washer and standard washer ensuring the correct position of the washer tongue. Refit the spring washer and nut and fasten down tight. (To achieve this, the handle holder screws can be inserted into the clutch body and used as leverage, as shown) 10. FIT ROPE KIT (IF THE ROPE KIT IS NOT BEING REPLACED, SKIP TO STEP 11) Feed the rope through the 2 holes in the rope drum and neatly wrap around the drum towards the locking plate.
  • Page 10 13. LABEL POSITONS Apply the new labels in the positions shown. G.Winch label (070-12) Raise- lower label (070-08) G.Winch identity label (070-11) rning label (070-09)

  • Page 11: Static Load Test

    Testing 13. STATIC LOAD TEST The G.Winch must be subjected to a static load test every 12 months. Each model must be tested to 1.5 times the maximum working load for 15 seconds: Model Test Load (kg) GSE070-136 GSE070-150 GSE070-200 GSE070-250 Mount the G.Winch to a G.Tripod on the testing fixture and feed...
  • Page 13 GLOBSTOCK ENGINEERING LTD Issue: 003 Date: 10-04-2021 NOTICE G.WINCH BRAKE DISC DETAILS DUE TO A CHANGE IN SIZE OF THE BRAKE PADS PLEASE CONSIDER THE DIMENSIONS UPON REPLACEMENT BRAKE PAD DETAILS CONCERNING SERIAL MINIMUM THICKNESS NUMBER 467500 PART No BEFORE REPLACEMENT...
  • Page 14 No Description Gear Case Gear Case Cover Bed Plate Side Frame Drum 070-006 Rope Grip Hex Button Head Screw Clutch Cover 11-B Drum Shaft Main Gear Shaft Distance Piece Spur Gear Pinion Clutch Pinion Shaft Washer A Shaft Washer B 070-17W Brass Ring Ratchet Gear 070-19BP Base Plate...
  • Page 15 Globestock Ltd. reserve the right to change specifications without prior notice. All information herein is copyright protected by Globestock Ltd. 2021. The Globestock logo and name is a registered trademark of Globestock Ltd. +44 (0) 1691 654 966 | info@globestock.co.uk | www.globestock.co.uk...