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INTEGRATED PAVING CONCEPTS StreetHeat SR-28 Operation Manual

INTEGRATED PAVING CONCEPTS StreetHeat SR-28 Operation Manual

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StreetHeat SR-28
Infrared Heater
(With Flint 2000EX Heat Torch)
Operations Manual
Updated: April 2010
www.integratedpaving.com
1.800.688.5652

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Summary of Contents for INTEGRATED PAVING CONCEPTS StreetHeat SR-28

  • Page 1 StreetHeat SR-28 Infrared Heater (With Flint 2000EX Heat Torch) Operations Manual Updated: April 2010 www.integratedpaving.com 1.800.688.5652...
  • Page 2: Table Of Contents

    Contents Safety Main Operating Components Specifications and Dimensions Preparing for Work Operating Procedure Preparing for Transport...
  • Page 3: Safety

    Safety WARNING: Propane is HIGHLY FLAMMABLE and potentially EXPLOSIVE! Never smoke or allow an open flame when setting up, dismantling, or switching the propane tank on the equipment. Ensure that everyone who operates this machine has read and understood this manual. Safety Wear –...
  • Page 4: Main Operating Components

    Main Operating Components OPERATING PRINCIPLE The StreetHeat SR28 Infrared Heater is a fully self contained infrared heating machine for use in reheating asphalt, installing preformed thermoplastic, drying and curing on asphalt surfaces, and other heating jobs. It is designed for maximum heating control because the heating motion is not static but the operator moves the machine back and forth so that the surface temperatures can be closely monitored and controlled.
  • Page 5: Specifications And Dimensions

    Specifications and Dimensions Heater Bank Dimensions SR28 Specifications Infrared Heat Source Propane Machine Weight (Without Propane 260 lbs 26.5” Cylinders) (118 kg) 0.68 m Amount of Heat 280,000 BTU-Hr (SR28) (250 kW-Hr) 90,000 - 190,000 Amount of Heat (Flint BTU-Hr 2000EX Heat Torch) (27-55 kW-Hr) 36”...
  • Page 6: Preparing For Work

    Preparing for Work CAUTION: TIP HAZARD! Never lower the heater bank without propane tanks on board and secured! The machine is not balanced without the tanks and could tip over can cause serious injury Make sure the heater bank is closed and latched in the up position before changing propane tanks! Always set the hand...
  • Page 7 Preparing for Work – Cont’d Folding out the Heater Bank CAUTION: Always set the brake before raising or lowering the heater bank! Never lower the heater bank without the propane bottles installed! Never attempt to lower the heaters when standing on the opposite side of the machine from the heaters! This could result in injury or damage the SR28! Position yourself with one foot on the heater side of...
  • Page 8 Preparing for Work – Cont’d Leveling the Heaters Leveling the heaters will ensure that you get the most effective and even heating results and at the same time prevent the heaters scraping the ground First, ensure that the pressure on the main tires is at 40 psi, especially the right hand tire.
  • Page 9: Operating Procedure

    Operating Procedure Flint 2000EX Heat Torch IMPORTANT: READ THE FLINT 2000EX MANUAL BEFORE OPERATING. The Flint 2000EX torch is necessary for both lighting the heaters and to heat areas which the SR28 cannot reach because of obstacles. Connect and mount the torch as shown using the quick connect coupler.
  • Page 10 Operating Procedure – Cont’d Extend Stroke at least ½ bank width beyond desired heating area Heating The advantage of infrared heat is its ability to penetrate below the surface to heat at depth without overheating the surface. To do this effectively, begin heating by walking VERY SLOWLY Desired Heat Area forward (about 10-20 feet per minute).
  • Page 11 Operating Procedure – Cont’d The Flint 2000EX Heat Torch can be operated in a 12’ radius in all directions from the SR28 if you need to heat those hard-to-get-at places. Always make sure that the hand brake is set first. 12’...
  • Page 12: Preparing For Transport

    Preparing for Transport Propane Tank – Caution EXPLOSION HAZARD! Never transport the SR28 with the propane hose attached to the tanks! Never transport or store propane tanks inside an enclosed trailer! Make sure the shut off valve on the tank is closed tightly and that the tanks are securely latched to the machine or transport.
  • Page 13 Trouble-Shooting and Repair Contents 1. Trouble-Shooting Guide 2. Parts List 3. Parts List Illustrations 4. Removing Traction Spring Cylinder 5. Adjusting Brake 6. Regular Maintenance 7. Service...
  • Page 14 Trouble Shooting Propane is burning inside the heater: If you hear a continuous “whooshing” sound and the top of the heater is turning blue, it is because it is burning internally. Here are some things you can do: Check that the pressure is not set too high Set to between 6 and 7 PSI.
  • Page 15 Parts List (See the Following Page for Illustrations) REF. Qty Per Part Number Description SR28 MECHANICAL MC-0-0-137 10" Pneumatic Wheels MC-0-0-199 8" Pneumatic Swivel Caster MC-0-0-200 8" Pneumatic Swivel Caster with Swivel Lock Valve Handle Lever Valve Linkage Arm MC-0-0-201 Valve Extension Spring MC-0-0-202 Rotary Latch...
  • Page 16 Parts List - Illustrations...
  • Page 17 Removing the Traction Gas Spring VERY IMPORTANT: Disassembling or operating the traction spring cylinder incorrectly could result in severe injury. Please read these instructions carefully. To remove the traction gas spring cylinder, THE CYLINDER MUST BE RETRACTED COMPLETELY. To do this, the rotary latch assembly (circled left) will need to be removed by undoing these two nuts and bolts.
  • Page 18 Adjusting Brake The brake bar on the SR28 presses against the tire tread. Therefore brake effectiveness is related to tire pressure. Make sure the main wheels are kept at 40 psi pressure. Split Pin Yoke Clevis Pin Once the tire pressure is set properly the brake can be adjusted: 1.
  • Page 19 Regular Maintenance Lubrication At least once a season apply grease to all the rotation points on the SR28. Use a grease gun to apply grease to the grease nipples on the wheels and caster bearings and spray white lithium grease to lubricate the remaining points.
  • Page 20 Regular Maintenance –Cont’d Heaters (cont’d) - If cleaning the tip still doesn’t restore the glow on the heater, you may need to remove the whole fitting assembly on which the tip is mounted to dislodge any debris that has accumulated behind the tip. 1.
  • Page 21 Service Integrated Paving Concepts Inc. is committed to providing the best possible after-market service. If you require parts or service, or have any other questions please call our Technical Assistance line 1-800-688-5652 or +001 604 574-7510.