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Related Manuals for CarlStahl CGSMVS 120
Summary of Contents for CarlStahl CGSMVS 120
- Page 1 Operating and Service Manual Lifting clam CGSMVS - 120 / 240 Carl Stahl Süd GmbH Standort München D-85521 Ottobrunn Christa-McAuliffe-Str. 3 Telefon +49 (0) 89 939445-0 Telefax +49 (0) 89 939445-45 muenchen@carlstahl.com www.carlstahl-muenchen.de...
- Page 2 Operating and Service Manual Lifting clam CGSMVS - 120 / 240 2 / 24 Version 1.3...
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Page 3: Table Of Contents
Operating and Service Manual Lifting clam CGSMVS - 120 / 240 Contents Introduction Notes on these Instructions General remark ........5 2.1.1 Icon usage . -
Page 4: Introduction
Do you have any questions? We are looking forward to hearing from you. Carl Stahl Süd GmbH Standort München D-85521 Ottobrunn Christa-McAuliffe-Str. 3 Phone +49 (0) 89 939445-0 Fax +49 (0) 89 939445-45 E-mail: muenchen@carlstahl.com 4 / 24 Version 1.3... -
Page 5: Notes On These Instructions
Operating and Service Manual Lifting clam CGSMVS - 120 / 240 Notes on these Instructions General remark This operating manual contains all instructions and descriptions required for the operation of the lifting clamp. We have created this documentation with all due diligence. We appreciate your suggestions and comments. -
Page 6: Product Description
Operating and Service Manual Lifting clam CGSMVS - 120 / 240 Product description The lifting clamp consists of a sturdy steel construction that is capable of safely lifting the load (panels, plates) by means of a form-locking clamping jaw. The required contact force is generated by the own weight of the load via a lever mechanism with chain sling. -
Page 7: Components And Functional Elements
Operating and Service Manual Lifting clam CGSMVS - 120 / 240 Components and functional elements Grip (rear) Grip and lever for opening the clamping jaws Clamping jaw closing spring Chain sling Ball locking pin to adjust distance of clamping jaws Oval suspension ring Ball locking pin to change fixed clamping jaw Movable clamping jaw... -
Page 8: Dangers Arising From The Lifting Clamp
Operating and Service Manual Lifting clam CGSMVS - 120 / 240 - be adequately trained for the respective tasks. - know and observe the relevant technical rules and safety regulations. The operating company decides upon the required qualifications for the - operating staff - service staff - maintenance staff... -
Page 9: Danger Of Being Crushed By Moving Parts
Operating and Service Manual Lifting clam CGSMVS - 120 / 240 5.3.5 Danger of being crushed by moving parts As a result of the tension on the chain (1) and the movement of the lever (at the grip G) there is a risk of being crushed between the parts in the marked areas (X) (e.g. -
Page 10: Safety Devices
Operating and Service Manual Lifting clam CGSMVS - 120 / 240 Safety devices The operating company must ensure that trained staff will - regularly check all safety devices. - immediately rectify any detected faults on safety devices. - secure the lifting clamp against being put into operation unless all safety devices are in place and fully functional. -
Page 11: Operation
Operating and Service Manual Lifting clam CGSMVS - 120 / 240 Operation Changing the clamping jaws The installed clamping jaws (45) must provide a positive locking with the load. Moving loads without appropriate clamping plates is dangerous; the load might fall (see 5.3.4). Suitable clamping jaws A Megatec B H-Wall 10-Trapeze... -
Page 12: Adjusting Clamping Jaw Distance
Operating and Service Manual Lifting clam CGSMVS - 120 / 240 Adjusting clamping jaw distance • Determine width (A) of the load (core thickness) Fig. 6 • On the adhesive label (41), read the positioning of the ball locking pin that corresponds to the width of the load •... -
Page 13: Correct Lifting And Lowering Of Loads
Operating and Service Manual Lifting clam CGSMVS - 120 / 240 Correct lifting and lowering of loads - When lifting with a two-leg chain sling, the spread angle (A) must not be greater than 30° - Angle (B) between chain and clamp housing must not be greater than 10° - CAUTION: Long load elements might move inadvertently due to wind or to weight differences. -
Page 14: Operation, Lifting And Lowering Of Loads With The Lifting Clamp
Operating and Service Manual Lifting clam CGSMVS - 120 / 240 Operation, lifting and lowering of loads with the lifting clamp Before operation, perform a visual inspection of the lifting clamp. All components must be complete, fully functional and correctly installed (see also chapter 5.3 and 5.4). If there are any doubts regarding the full functionality of the lifting clamp or its safe operation, do not lift any load with it. -
Page 15: Service
Operating and Service Manual Lifting clam CGSMVS - 120 / 240 Service Service intervals In case of operation under special conditions (e.g., heavy soiling or heavy-duty use), the recommended intervals are shortened accordingly. Daily, at each operation Visual and functional check Check according to regulations (UVV, accident prevention) performed by At least once a year competent person or manufacturer... -
Page 16: Spare Parts
Operating and Service Manual Lifting clam CGSMVS - 120 / 240 Spare parts Fig. 12 16 / 24 Version 1.3... - Page 17 Set 1 1 x Oval ring 1 x Chain 1 x Bolt M10x55 2 x Disc 2 x Pulley (1A only for CGSMVS 120-240) Only for CGSMVS 120-240 Set 2, Lever/spring/grip, consisting of: Set 2 Set 2 2 x Lever...
- Page 18 Operating and Service Manual Lifting clam CGSMVS - 120 / 240 Item number CGSMVS... Position Description 30-120 120-240 2 x Sleeve 20x40 mm 1 x Sleeve 20x26.5 1 x Bow handle 2 x Bolt M10 Set 6, Grab jaws, consisting of: Set 6 Set 6 2 x Grab jaw *...
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Page 19: Declaration Of Conformity
Operating and Service Manual Lifting clam CGSMVS - 120 / 240 Declaration of Conformity EC Declaration of Conformity according to EC Machinery Directive 2006/42/EC, Appendix II A The manufacturer / distributor hereby declares that the following product Carl Stahl Süd GmbH Lifting clamp CGSMV Standort München D-85521 Ottobrunn... -
Page 20: Inspection Reports
Operating and Service Manual Lifting clam CGSMVS - 120 / 240 Inspection reports Inspection by manufacturer on (date) Inspector (name in block letters) Stamp Inspector’s signature Regular UVV inspection Defects present: No Date of inspection Inspected by company (full name) Inspection record number Inspector (name in block letters) Stamp... - Page 21 Operating and Service Manual Lifting clam CGSMVS - 120 / 240 Regular UVV inspection Defects present: No Date of inspection Inspected by company (full name) Inspection record number Inspector (name in block letters) Stamp Inspector’s signature Defects remedied on (date) Defects remedied by company (full name) Regular UVV inspection Defects present: No...
- Page 22 Operating and Service Manual Lifting clam CGSMVS - 120 / 240 Regular UVV inspection Defects present: No Date of inspection Inspected by company (full name) Inspection record number Inspector (name in block letters) Stamp Inspector’s signature Defects remedied on (date) Defects remedied by company (full name) Regular UVV inspection Defects present: No...
- Page 23 Operating and Service Manual Lifting clam CGSMVS - 120 / 240 Regular UVV inspection Defects present: No Date of inspection Inspected by company (full name) Inspection record number Inspector (name in block letters) Stamp Inspector’s signature Defects remedied on (date) Defects remedied by company (full name) Regular UVV inspection Defects present: No...
- Page 24 Operating and Service Manual Lifting clam CGSMVS - 120 / 240 Modification works (manufacturer) Date of inspection Order number Signature Date of inspection Order number Signature letzteSeite Extraordinary Accident Prevention (UVV) inspection Reason for inspection (brief Date of inspection description) Inspected by company (full name) Defects present: No Inspection record number...