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IDEAL EXRKIT07 Instructions Manual

Exalt whb & fsb propane to natural gas conversion

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Propane to Natural Gas Conversion Instructions
Kit Part Number
EXRKIT07 (Heat Only 110)
EXRKIT09 (Heat Only/Combi 155)
EXRKIT11 (Heat Only/Combi 199)
Kit Includes
Rating Label
Conversion Label
Natural Gas Venturi
Acoustic Foam (required for 110 and 155 models ONLY)
WARNING
!
Indicates a potentially hazardous situation
which, if ignored, can result in serious injury or
substantial property damage.
NOTICE
When converting the appliance from Propane to Natural Gas ensure that the conversion is completed before fully installing
the air inlet piping.
WARNING
!
For your safety, turn off electrical power supply
at service panel and allow unit to cool before pro-
ceeding to avoid possible electrical shock and
scald hazard. Failure to do so can cause severe
personal injury or death.
NOTICE
Upon completion of the conversion from Propane to
Natural, affix the new rating label included in the kit to
the unit adjacent to the existing rating label. DO NOT af-
fix the new label over the existing rating label. Add natu-
ral gas conversion labelling to the gas valve.
227799 A02
Revision Date: 10/2021
Exalt WHB & FSB
Recommended Tools
NOTICE
NOTICE
Adjustable Wrench / 10 mm Socket & Ratchet
Phillips Head Screwdriver
Flat Head Screwdriver
Calibrated Combustion Analyzer
Indicates special instructions on installation, operation
or maintenance, which are important to equipment
but not related to personal injury hazards.
WARNING
!
Failure to follow instructions below can result in
severe personal injury or damage if ignored.
Instructions are for a qualified installer/
service technician only.
Read all instructions before proceeding.
Follow instructions in proper order.
These instructions cover LP to NG conversion for Exalt
boilers only. Each kit is supplied with one venturi.
2020-57 Exalt WHB & FSB Propane to
Natural Gas Conversion
Instructions

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Summary of Contents for IDEAL EXRKIT07

  • Page 1 Exalt WHB & FSB Propane to Natural Gas Conversion Instructions Kit Part Number Recommended Tools • EXRKIT07 (Heat Only 110) • Adjustable Wrench / 10 mm Socket & Ratchet • EXRKIT09 (Heat Only/Combi 155) • Phillips Head Screwdriver • EXRKIT11 (Heat Only/Combi 199) •...
  • Page 2: Preliminary Instructions

    EXALT PROPANE TO NATURAL GAS CONVERSION INSTRUCTIONS 1. Preliminary Instructions: Venturi Venturi Interface 1. Verify that the venturi replacement kit is correct for the model of boiler. See page 1. Pipe to Venturi 2. Turn off electrical power supply to the boiler. Air Inlet 3.
  • Page 3 EXALT PROPANE TO NATURAL GAS CONVERSION INSTRUCTIONS 3. Removal of Propane Gas Venturi WARNING 1. Remove the silicone tube from the air inlet elbow, Failure to retain the O-ring gasket between the venturi then remove the air inlet elbow. and the blower will cause an improper seal resulting in a potential risk of a gas leak.
  • Page 4 EXALT PROPANE TO NATURAL GAS CONVERSION INSTRUCTIONS 5. Combustion Test and Adjustments WARNING NOTICE Do not check for gas leaks with an open flame. Use a bubble test. Failure to test for gas leaks can result in The installer MUST perform a complete combustion check to substantial property damage, serious injury, or death.
  • Page 5 CO ) during low fire is outside the recommended combustion settings in Table 1 contact Ideal USA Technical Support. 9. Press the CENTER button while the fan icon is highlighted to shutdown the burner. 10. Press the LEFT or RIGHT button to highlight the home screen icon to exit the service mode.
  • Page 6 EXALT PROPANE TO NATURAL GAS CONVERSION INSTRUCTIONS Table 1: Combustion Settings Natural Gas 110, 155 Natural Gas 199 Range 9.0 - 10.5% 8.5 to 10.5% Target 9.5% Range 4.85 to 2.15% 5.75 to 2.15% Target 3.95% CO Max <150ppm @ 9.5% CO₂ Range 9.0 to 10.0% 8.5 to 10.0%...

This manual is also suitable for:

Exrkit09Exrkit11