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Natural Gas to Propane Conversion Instructions
Kit Part Number
•
EXRKIT08 (Heat Only 110)
•
EXRKIT10 (Heat Only/Combi 155)
•
EXRKIT12 (Heat Only/Combi 199)
Kit Includes
•
Rating Label
•
Conversion Label
•
(1) Propane Gas Venturi
•
Acoustic Foam (required for 110 and 155 models ONLY)
WARNING
!
Indicates a potentially hazardous situation
which, if ignored, can result in serious injury or
substantial property damage.
NOTICE
When converting the appliance from Natural Gas to Propane ensure that the conversion is completed before fully installing
the air inlet piping.
WARNING
!
For your safety, turn off electrical power supply
at service panel and allow unit to cool before pro-
ceeding to avoid possible electrical shock and
scald hazard. Failure to do so can cause severe
personal injury or death.
NOTICE
Upon completion of the conversion from Natural to Pro-
pane, affix the new rating label included in the kit to the
unit adjacent to the existing rating label. DO NOT affix
the new label over the existing rating label. Add propane
conversion labelling to the gas valve.
227798 A02
Revision Date: 10/2021
Exalt WHB & FSB
Recommended Tools
•
•
•
•
NOTICE
NOTICE
Adjustable Wrench / 10 mm Socket & Ratchet
Phillips Head Screwdriver
Flat Head Screwdriver
Calibrated Combustion Analyzer
Indicates special instructions on installation, operation
or maintenance, which are important to equipment
but not related to personal injury hazards.
WARNING
!
Failure to follow instructions below can result in
severe personal injury or damage if ignored.
•
Instructions are for a qualified installer/
service technician only.
•
Read all instructions before proceeding.
•
Follow instructions in proper order.
These instructions cover NG to LP conversion for Exalt
boilers only. Each kit is supplied with one venturi.
2019-30 Exalt WHB & FSB Natural
Gas to Propane Conversion
Instructions
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Summary of Contents for IDEAL EXRKIT08
- Page 1 Exalt WHB & FSB Natural Gas to Propane Conversion Instructions Kit Part Number Recommended Tools • EXRKIT08 (Heat Only 110) • Adjustable Wrench / 10 mm Socket & Ratchet • EXRKIT10 (Heat Only/Combi 155) • Phillips Head Screwdriver • EXRKIT12 (Heat Only/Combi 199) •...
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Page 2: Preliminary Instructions
EXALT NATURAL GAS TO PROPANE CONVERSION INSTRUCTIONS 1. Preliminary Instructions: NOTICE 1. Verify that the venturi replacement kit is correct for the model of boiler. See page 1. The Exalt boiler has a length of acoustic foam already installed in the air inlet adaptor. DO NOT remove this 2. - Page 3 EXALT NATURAL GAS TO PROPANE CONVERSION INSTRUCTIONS 3. Removal of Natural Gas Venturi Venturi Venturi Interface 1. Remove the silicone tube from the air inlet elbow, then remove the air inlet elbow. Pipe to Venturi 2. Rotate the venturi interface approximately 60° clockwise to release the clamping mechanism and Air Inlet Gas Valve...
- Page 4 EXALT NATURAL GAS TO PROPANE CONVERSION INSTRUCTIONS WARNING WARNING Failure to retain the O-ring gasket between the venturi Do not check for gas leaks with an open flame. Use a and the blower will cause an improper seal resulting bubble test. Failure to test for gas leaks can result in in a potential risk of a gas leak.
- Page 5 ) during low fire is outside the recommended combustion settings in Released Table 1 contact Ideal USA Technical Support. 9. Press the CENTER button while the fan icon is highlighted to shutdown the burner. 10. Press the LEFT or RIGHT button to highlight the home screen icon to exit the service mode.
- Page 6 EXALT NATURAL GAS TO PROPANE CONVERSION INSTRUCTIONS Table 1: Combustion Settings Propane 110, 155 Propane 199 Range 10.0 - 11.0% Target 10.8% Range 5.7 - 4.2% Target 4.5% CO Max <200 ppm @ 10.8% CO Range 10.0 - 11.0% Target 10.8% 10.4% Target values are equivalent to High Fire values, ensure...
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