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Related Manuals for Thermal Edge CS011-D48 Series
Summary of Contents for Thermal Edge CS011-D48 Series
- Page 1 User & Technical Manual CS011-D48 Series Rev 2.3...
- Page 2 Also, please refrain from using this proprietary information in any other manner, including in any other business, without Thermal Edge Inc.’s written approval. Thermal Edge Inc. reserves the right to revise and otherwise modify the Manual to reflect changes in the requirements, standards, and operating recommendations. The Manual is the sole property of Thermal Edge Inc.
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Page 3: Table Of Contents
TABLE OF CONTENTS Overview Inspecting the Equipment Unpacking the Air Conditioner Moving the Air Conditioner Unit Label Operation Preliminary Testing Mounting the Air Conditioner Unit Specifications Options System Faults Digital Temperature Controller Programming Preventative Maintenance Field Serviceable Parts Safety Information Troubleshooting Guide Physical Dimensions Electrical Schematic... -
Page 4: Overview
Overview Thank you for your purchase of the Thermal Edge Special Purpose Air Conditioner. Our air conditioning equipment is carefully designed to cool and dehumidify the air in electronic component enclosures. Thermal Edge has designed air conditioners for all types of electronic equipment enclosures providing capacity from 1,000 to 20,000 BTUH. -
Page 5: Moving The Air Conditioner
Thermal Edge air conditioners operate as a “closed loop” system with no exposure or introduction of outside air. This ensures that the enclosure is separated from, and is not contaminated with, ambient air, dirt, chemicals, dust, moisture or foreign matter so that sensitive enclosure components are protected and are kept at your required operational temperature. -
Page 6: Preliminary Testing
In the event of excess water vapor when the enclosure door has been left open there is an overflow hole on the bottom of every unit. Please contact Thermal Edge Inc. if you encounter excess water coming from your air conditioner. -
Page 7: Mounting The Air Conditioner
Mounting the Air Conditioner Using the template supplied, determine where the air conditioner is to be mounted and assure that all required cuts and holes will not interfere with or damage the enclosure or its contents. Assure that there is a 3” clearance between walls / obstructions and the air conditioner for the condenser supply air and return air flow so that it is not restricted. -
Page 8: Unit Specifications
Unit Specifications The following table provides electrical and refrigeration specifications for the CS011-D48 Series Air Conditioners. CS011 Series Nominal Capacity Rating: 1,000 BTUH Standard Maximum Ambient: 125°F Unit Weight: 30 lbs (120VAC) Operating Loading SCCR Recommended Refrigerant Refrigerant Low/High Voltage... - Page 9 THIS PAGE IS INTENTIONALLY LEFT BLANK 1800 Hurd Drive ● Irving, Texas 75038 ● (972) 580 -0200 ● (888) 580-0202 ● Fax (972) 580-0277 URL: www.thermal-edge.com ● Email: support@thermal-edge.com SP-ENG-211-D48-02 Rev 2.3 P a g e...
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Page 10: Options
Celsius Programming Celsius Programming option allows the user to control the Thermal Edge Air Conditioner in SI units. This feature can be programmed into the digital temperature controller at time of manufacturing. 1800 Hurd Drive ● Irving, Texas 75038 ● (972) 580 -0200 ● (888) 580-0202 ● Fax (972) 580-0277 URL: www.thermal-edge.com ●... - Page 11 Ethernet/IP Controller Output This option provides the ability to communicate with the Thermal Edge Air Conditioner controller via the Ethernet/IP protocol. You can monitor and control all settings from a remote location with a PLC.
- Page 12 mounting bracket. The Air Conditioner will have no openings on the face of the unit. Below is a partial schematic showing the Remote Controller option wiring connections to the digital controller. Note: The Remote Controller option is required for high pressure wash-down applications. Corrosion Protection The copper tubing and aluminum fins used in the air conditioner refrigeration circuit are subject to damage in the presence of corrosive chemicals such as hydrogen sulfide, chlorine, etc.
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Page 13: System Faults
System Faults If any of the critical control parameters exceed limits, the compressor is turned off and an alarm condition is indicated on the front panel. There are three main conditions that can shut the AC compressor down: The condenser high temperature alarm ... - Page 14 HOW TO ACCESS HIDDEN MENU 1…….. Enter the Programming mode by pressing the SET + DOWN arrow keys simultaneously for 3 seconds. The “F” LED starts blinking. Select the required parameter by pressing the UP or DOWN arrow key. Press the SET key to display its value.
- Page 15 Menu Factory Operating Function Operation Parameter Unit Location Default Range Heater or Dry Contact Auxiliary Hidden 1 - 45 °F Differential Menu 2 Hysteresis Maximum Alerts with “HA” when Hidden Temperature maximum temperature has 45 - 302 °F Menu 2 Alarm been exceeded Minimum...
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Page 16: Preventative Maintenance
Loss of Refrigerant Thermal Edge air conditioners are meticulously leak and run tested after assembly. If a leak in the system should develop due to shipping damage or mechanical vibration, the leak must be detected, repaired and the refrigerant charge restored to the system by a qualified refrigeration professional. -
Page 17: Field Serviceable Parts
Conditioner has been tested by UL to meet the safety requirements of the UL484 specification. When working with the Thermal Edge Air Conditioner always makes sure shroud is installed. Verify proper voltage is applied to unit as specified in the UL label of the Air Conditioner. In the event of a field service repair, power down unit using the power on/off switch and disconnect power from unit. -
Page 18: Troubleshooting Guide
Troubleshooting Guide The following guide provides a flow chart to identify a problem, determine the root cause and identify the action needed to correct an issue. Verify input power meets voltage Unit Will Not Run Is Unit Verify Power On/Off requirements as Connected? Switch is on position... - Page 19 Measure Temperature at Evaporator Is evaporator Is Compressor Unit Not Cooling & Verify Heat Load Requirements. Is Fan on? unit capacity adequate for internal head load? Possible low refrigerant. Check for faulty evaporator fan 3 Check Setpoint. Is Is snowflake Is there voltage to Setpoint LED lit on...
- Page 20 Single or Potential bad P1 / P2 Flashing Error Multiple connection. Check combination Codes Codes? green connector flashing? behind controller. Refer to Alarm Signals in Digital Temperature Controller Check Low Pressure Programming Section Switch Connections and Verify Pressure switch is closed. Use meter.
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Page 21: Physical Dimensions
Ensure air tight Is Air Conditioner sealed seal between air against enclosure Water overflow / Check drain, is it conditioner and properly, tightly sealed excessive plugged? enclosure. Make and door closed? sure door is closed. Clean condensate pan and drain; add 1 tbsp bleach to Contact Customer Service upper pan monthly to kill mold... - Page 22 THIS PAGE IS INTENTIONALLY LEFT BLANK 1800 Hurd Drive ● Irving, Texas 75038 ● (972) 580 -0200 ● (888) 580-0202 ● Fax (972) 580-0277 URL: www.thermal-edge.com ● Email: support@thermal-edge.com SP-ENG-211-D48-02 Rev 2.3 22 | P a g e...
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Page 23: Electrical Schematic
Electrical Schematics System Schematic Digital Controller Schematic Note: Schematics apply to all voltages; optional accessories wiring not provided in this document. If you require electrical schematic with options contact our technical support and provide your model number. 1800 Hurd Drive ● Irving, Texas 75038 ● (972) 580 -0200 ● (888) 580-0202 ● Fax (972) 580-0277 URL: www.thermal-edge.com ●... -
Page 24: Warranty Information
Repair or service by unauthorized personnel. Thermal Edge must be notified of a claim in writing not later than fourteen (14) days from the date when buyer has become aware of such occurrence, or immediately, when the defect is such that it may cause damage. -
Page 25: Return Material Authorization (Rma) Procedure
Customer will pay all freight charges. Out of Warranty Repair If your Thermal Edge air conditioner is out of warranty and requires repair, simply call Thermal Edge Customer Service at (888)-580-0202 for an RMA number. Customer Service will help you determine what repairs or parts are needed and, if possible, an estimate of the cost. -
Page 26: Appendix A - Power Connector
Appendix A Phoenix Contact Power Connector Instructions Scope: Instructions for connecting power wires to air conditioners equipped with a “Phoenix Contact” power connector. NOTE: If using stranded wires, it may be difficult to 1 - Remove cover from chassis using T25 Torx bit. insert into the receptacles without releasing the 2 - Push both orange tabs in to release male spring tension as described below in the removal...
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