Thermal Edge NE060 Series User's & Technical Manual

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User & Technical Manual

NE050, NE060, 50/60 Hz Series

Rev 3.1

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Summary of Contents for Thermal Edge NE060 Series

Page 1 User & Technical Manual NE050, NE060, 50/60 Hz Series Rev 3.1...
Page 2 Thermal Edge Inc.’s written approval. Thermal Edge Inc. reserves the right to revise and otherwise modify the Manual to reflect changes in the requirements, standards, and operating recommendations. The Manual is the sole property of Thermal Edge Inc. It must be returned upon the expiration or the termination of the term of use agreement.
Page 3 TABLE OF CONTENTS Overview Inspecting the Equipment Unpacking the Air Conditioner Moving the Air Conditioner Unit Label Operation Preliminary Testing Mounting the Air Conditioner Unit Specifications Options System Faults Digital Temperature Controller Programming Preventative Maintenance Field Serviceable Parts Safety Information Troubleshooting Guide Physical Dimensions Electrical Schematic...
Page 4 This manual will guide you through the installation, maintenance, diagnostics, and advance operations of the NE050 and NE060 Series Air Conditioners. This manual contains important information for the end-user who installs, maintains and/or operates the NE050 and NE060 Air Conditioner.
Page 5 Thermal Edge air conditioners operate as a “closed loop” system with no exposure or introduction of outside air. This ensures that the enclosure is separated from and is not contaminated with ambient air, dirt, chemicals, dust, moisture, or foreign matter so that sensitive enclosure components are protected and are kept at your required operational temperature.
Page 6 In the event of excess water vapor where the enclosure door has been left open there is an overflow hole on the bottom of every unit. Please contact Thermal Edge Inc. if you encounter excess water coming from your air conditioner.
Page 7  When you are satisfied that the unit is operating properly, turn the unit off, disconnect the power and mount the unit on the enclosure in accordance with the Mounting the Air Conditioner section in this manual. Mounting the Air Conditioner Using the template supplied, determine where the air conditioner is to be mounted and assure that all required cuts and holes will not interfere with or damage the enclosure or its contents.
Page 8 Unit Specifications The following table provides electrical and refrigeration specifications for the NE050 & NE060 Series Air Conditioners. NE050 Series Nominal Capacity Rating: 5,000 BTUH Standard Maximum Ambient: 131°F Unit Weight: 170lbs Recommended SCCR Refrigerant Refrigerant Low/High Operating Inrush Loading...
Page 9 *The SCCR of your application is based on the SCCR for the branch circuit protection device installed in the panel / enclosure per UL50 & UL508a to protect the AC unit. The defaulted SCCR recommendation of all Thermal Edge air conditioners is 5kA. % of Ampere Rating...
Page 10 Options The NE050 and NE060 Series Air Conditioners may be ordered with the following options. Review the list below for the specifications and functions of the option(s) that apply to your unit. Built-in Heater This unit is configurable to include a Built-in Heater to increase the temperature of your enclosure in lower temperature conditions.
Page 11 Refer to Advanced Digital Temperature Controller Programming section on page 8 for details on changing these parameters. Celsius Programming Celsius Programming option allows the user to control the Thermal Edge Air Conditioner in SI units. This feature can be programmed into the digital temperature controller at time of manufacturing. External Heat Output This option allows you to add an external heater to be located anywhere in your enclosure.
Page 12 Ethernet/IP Controller Output This option provides the ability to communicate with the Thermal Edge Air Conditioner controller via the Ethernet/IP protocol. You can monitor and control all settings from a remote location with a PLC.
Page 13 System Faults If any of the critical control parameters exceed limits, the compressor is turned off and an alarm condition is indicated on the front panel. There are three main conditions that can shut the AC compressor down:  The condenser high temperature alarm ...
Page 14 Note: The set value is stored even when the procedure is exited by waiting for the time-out to expire. HOW TO ACCESS HIDDEN MENU 1…….. Enter the Programming mode by pressing the SET + DOWN arrow keys simultaneously for 3 seconds. The “F”...
Page 15 Menu Factory Operating Function Operation Parameter Unit Location Default Range Heater or Dry Contact Auxiliary Hidden 1 - 45 °F Differential Menu 2 Hysteresis Maximum Alerts with “HA” when Hidden Temperature maximum temperature has 45 - 302 °F Menu 2 Alarm been exceeded Minimum...
Page 16 Loss of Refrigerant Thermal Edge air conditioners are meticulously leak and run tested after assembly. If a leak in the system should develop due to shipping damage or mechanical vibration, the leak must be detected, repaired and the refrigerant charge restored to the system by a qualified refrigeration professional.
Page 17 Conditioner has been tested by UL to meet the safety requirements of the UL484 specification. When working with the Thermal Edge Air Conditioner always makes sure shroud is installed. Verify proper voltage is applied to unit as specified in the UL label of the Air Conditioner. In the event of a field service repair, power down unit using the power on/off switch and disconnect power from unit.
Page 18 Troubleshooting Guide The following guide provides a flow chart to identify a problem, determine the root cause and identify the action needed to correct an issue. Verify input power meets voltage Unit Will Not Run Is Unit Verify Power On/Off requirements as Connected Switch is on position...
Page 19 Measure Temperature at Evaporator Is evaporator Unit Not Cooling & Verify Heat Load Requirements. Is Fan on? Compressor unit capacity adequate for internal head load? Possible low refrigerant. Check for faulty evaporator fan 3 Check Setpoint. Is Is snowflake Is there voltage Setpoint LED lit on to compressor?
Page 20 Single or Potential bad Flashing Error P1 / P2 Multiple connection. Check Codes combination Codes? green connector flashing? behind controller. Refer to Alarm Signals in Digital Temperature Controller Check Low Pressure Programming Section Switch Connections and Verify Pressure switch is closed. Use meter.
Page 21 Ensure air tight Is Air Conditioner sealed seal between air Water overflow / against enclosure conditioner and Check drain, is it excessive properly, tightly sealed enclosure. Make plugged? and door closed? sure door is closed. Clean condensate pan and drain; add 1 tbsp bleach to Contact Customer Service upper pan monthly to kill mold...
Page 22 IMPORTANT: Determine whether the frequency of the power source is 50 Hz or 60 Hz. Set the Frequency Switch (accessed through the enclosure airflow grille) to match the power source frequency. 1751 Hurd Drive ● Irving, Texas 75038 ● (972) 580-0200 ● (888) 580-0202 ● Fax (972) 580-0277 URL: www.thermaledge.com ●...
Page 23 1751 Hurd Drive ● Irving, Texas 75038 ● (972) 580-0200 ● (888) 580-0202 ● Fax (972) 580-0277 URL: www.thermaledge.com ● Email: support@thermaledge.com SP-ENG-211-001-07 Rev 3.0 23 | P a g e...
Page 24 Electrical Schematics System Schematic 1751 Hurd Drive ● Irving, Texas 75038 ● (972) 580-0200 ● (888) 580-0202 ● Fax (972) 580-0277 URL: www.thermaledge.com ● Email: support@thermaledge.com SP-ENG-211-001-07 Rev 3.0 24 | P a g e...
Page 25 Digital Controller Schematic Note: Schematics apply to all voltages; optional accessories wiring not provided in this document. If you require electrical schematic with options contact our technical support and provide your model number. 1751 Hurd Drive ● Irving, Texas 75038 ● (972) 580-0200 ● (888) 580-0202 ● Fax (972) 580-0277 URL: www.thermaledge.com ●...
Page 26 Repair or service by unauthorized personnel. Thermal Edge must be notified of a claim in writing not later than fourteen (14) days from the date when buyer has become aware of such occurrence, or immediately, when the defect is such that it may cause damage.
Page 27 Customer will pay all freight charges. Out of Warranty Repair If your Thermal Edge air conditioner is out of warranty and requires repair, simply call Thermal Edge Customer Service at (888)-580-0202 for an RMA number. Customer Service will help you determine what repairs or parts are needed and, if possible, an estimate of the cost.
Page 28 Appendix A Wago Power Terminal Block Instructions Scope: Instructions for connecting power wires to air conditioners equipped with a “Wago” power terminal block. 1 - Remove cover from chassis using T25 Torx bit. 2 -The sequence of the connecting the wires is from LEFT TO RIGHT. 3 - Connect each wire as shown by lifting the lever and inserting the wire into the receptacle directly below.

This manual is also suitable for:

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